Product Description
ACTIVE-POWER INDUSTRIES Trailer Bearing China Distributors 51256/81134 Thrust Angular Contact Ball Bearings 234432
Product Description
Thrust ball bearings are designed to withstand thrust loads during high-speed operation and consist of washer-shaped rings with raceway grooves for ball rolling. Because the ferrule is cushion-shaped, thrust ball bearings are divided into 2 types: flat base cushion type and self-aligning spherical cushion type. In addition, this kind of bearing can bear axial load, but cannot bear radial load.
Composition of thrust ball bearings: Thrust ball bearings are composed of 3 parts: seat ring, shaft ring, and steel ball cage assembly. The shaft ring matched with the shaft is called the seat ring matched with the shell.
Thrust ball bearing Type:
According to the force situation, it can be divided into one-way thrust ball bearing and two-way thrust ball bearing. One-way thrust ball bearings can bear a one-way axial load. Two-way thrust ball bearings can withstand two-way axial loads, in which the shaft ring is matched with the shaft. The mounting surface of the seat ring is a spherical bearing, which has self-aligning performance and can reduce the influence of installation errors. Thrust ball bearings cannot bear radial loads, and the limit speed is low.
Thrust ball bearing Features:
1. There are 2 types of one-way and two-way
2. In order to allow installation errors, whether it is one-way or two-way, you can choose the spherical self-aligning spherical seat cushion type or the spherical seat ring type.
3. High-quality steel – using ultra-clean steel that can extend bearing life by up to 80%
4. Advanced grease technology ― lubricant technology can extend the life of grease and improve the performance of bearings
5. High-grade steel balls – quiet and smooth when rotating at high speed
6. With the ferrule in the option, installation errors can be tolerated.
Product Parameters
Product Name | Thrust Ball Bearing |
Type | Thrust Bearing |
Structure | Ball structure / Roller structure |
Applicable Industries | Machinery repair shop, automobile, agricultural machinery, mechanical equipment |
Size | 5mm-500mm |
Accuracy Grade | P0, P6, P5, P4 |
Origin | ZheJiang , China |
Material | GCr15 |
Retainer Material | Copper/Steel/Nylon |
Service | OEM / ODM |
Certificate | ISO9001:2008 |
Thrust Bearing | |||
51100 | 51200 | 51304 | 51405 |
51101 | 51201 | 51305 | 51406 |
51102 | 51202 | 51306 | 51407 |
51103 | 51203 | 51307 | 51408 |
51104 | 51204 | 51308 | 51409 |
51105 | 51205 | 51309 | 51410 |
51106 | 51206 | 51310 | 51411 |
51107 | 51207 | 51311 | 51412 |
51108 | 51208 | 51312 | 51413 |
51109 | 51209 | 51313 | 51414 |
51110 | 51210 | 51314 | 51415 |
51111 | 51211 | 51315 | 51416 |
51112 | 51212 | 51316 | 51417 |
51113 | 51213 | 51317 | 51418 |
51114 | 51214 | 51318 | 51419 |
51115 | 51215 | 51320 | 51420 |
51116 | 51216 | 51322 | 51422 |
51117 | 51217 | 51324 | 51424 |
51118 | 51218 | 51326 | 51426 |
51120 | 51220 | 51328 | 958705 |
51122 | 51222 | 51330 | |
51124 | 51224 | 51332 | 81126 |
51126 | 51226 | 51334 | 81128 |
51128 | 51228 | 51336 | 81130 |
51130 | 51230 | 81134 | |
51132 | 51232 | 81205 | |
51134 | 51234 | 81206 | |
51136 | 51236 | 81207 | |
51138 | 51238 | 81208 | |
51140 | 51240 | 81209 | |
51144 | 51244 | 81210 | |
51248 | 81211 | ||
51252 | 81212 | ||
51256 | 81213 | ||
81214 | |||
81215 | |||
81216 | |||
81217 | |||
81218 | |||
81220 | |||
81222 |
Company Profile
HangZhou Active-Power Industrial. is located in HangZhou, ZheJiang , China. The factory has been committed to the production research and development of bearings for more than 20 years. We support OEM and ODM bearing customization.
The main products are: Deep Groove Ball Bearing Taper Roller Bearing Tapered Roller Bearing Auto Wheel Hub Bearing Cylindrical Roller Bearing Spherical Roller Bearing Motor Bearing Needle Roller Bearing Angular Contact Ball Bearing.
FAQ
Q1:What is your Before-sales Service?
1>. Offer to bear related consultation about technology and application;
2>.Help customers with bearing choice, clearance configuration, product” life, and reliability analysis;
3>. Offer highly cost-effective and complete solution program according to site conditions;
4>. Offer localized program on introduced equipment to save running cost
Q2: What is your After-sales Service?
1>. Offer training about bearing installation and maintenance;
2>.Help customers with trouble diagnosis and failure analysis;
3>. Visit customers regularly and feedback on their rational suggestions and requirements to the company.
Q3: How about your company’s strength?
1>.FREE SAMPLES:
contact us by email or trade manager, we will send the free samples according to your request.
2>. World-Class Bearing:
We provide our customers with all types of indigenous roller bearings of world-class quality.
3>.OEM or Non-Stand Bearings:
Any requirement for Non-standard roller bearings is Easily Fulfilled by us due to our vast knowledge and links in the industry.
4>.Genuine products With Excellent Quality:
The company has always proved the 100% quality products it provides with genuine intent.
5>. After-Sales Service and Technical Assistance:
The company provides after-sales service and technical assistance as per the customer’s requirements and needs.
6>.Quick Delivery:
The company provides just-in-time delivery with its streamlined supply chain.
7>.Cost Saving:
We provide long-life, shock-resistant, and high-reliability roller bearings with excellent quality and better performance.
Resulting in increased cost savings.
Q4: What will we do if you are not satisfied with the product?
A: If have any abnormal, Please contact us at the first time, and we will immediately process
Q5: How long will you respond to our problems?
A: We will respond within 1 hour. 24 hours to solve your problem
Q6: Is optional lubrication provided?
A: We can offer a wide range of oils and greases for a variety of applications. Please contact our engineer for technical
assistance with any special requirements
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Product Name: | Auto Bearing |
---|---|
Keywords: | Thrust Ball Bearing |
Bearing Material: | Copper / Steel / Nylon |
Precision Rating: | P0 P5 P6 |
Bearing Clearance: | C0 C3 C4 C5 |
Bore Size: | 5mm-500mm |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
---|
Are there Specific Maintenance Practices to Ensure the Longevity of Ball Bearings?
Maintaining ball bearings is essential to ensure their longevity, reliable performance, and prevent premature failure. Proper maintenance practices can extend the lifespan of ball bearings and the equipment they are used in. Here are specific maintenance practices to consider:
- Regular Lubrication:
Implement a regular lubrication schedule using the appropriate lubricant for the application. Lubrication reduces friction, prevents wear, and helps dissipate heat. Follow manufacturer guidelines for lubricant type, quantity, and frequency.
- Clean Environment:
Keep the operating environment clean and free from contaminants. Dust, dirt, and debris can infiltrate bearings and cause damage. Use seals or shields to protect bearings from contaminants, especially in harsh environments.
- Proper Installation:
Ensure correct installation of bearings using proper tools and techniques. Improper installation can lead to misalignment, uneven load distribution, and premature wear. Follow manufacturer recommendations for installation procedures.
- Regular Inspections:
Perform routine visual inspections to check for signs of wear, damage, or contamination. Regular inspections can help identify issues early and prevent further damage. Pay attention to noise, vibration, and temperature changes.
- Temperature Monitoring:
Monitor bearing temperatures during operation using infrared thermometers or sensors. Abnormal temperature increases can indicate inadequate lubrication, misalignment, or other problems.
- Correct Handling:
Handle bearings with care to prevent damage during storage, transportation, and installation. Avoid dropping or subjecting them to impacts that can affect their internal components.
- Bearing Removal and Replacement:
Follow proper procedures when removing and replacing bearings. Use appropriate tools and techniques to avoid damage to the bearing or the surrounding components.
- Alignment Maintenance:
Maintain proper shaft and housing alignment to prevent excessive loads and wear on the bearing. Misalignment can lead to increased stress and premature failure.
- Training and Education:
Provide training to operators and maintenance personnel on proper bearing maintenance and handling practices. Educated personnel are more likely to identify issues and perform maintenance correctly.
- Documented Records:
Keep records of maintenance activities, inspections, lubrication schedules, and any issues encountered. This documentation helps track the bearing’s performance over time and informs future maintenance decisions.
By implementing these maintenance practices, you can ensure the longevity of ball bearings, minimize downtime, reduce operational costs, and maintain the reliability of the equipment they are a part of.
What Role do Seals and Shields Play in Protecting Ball Bearings from Dirt and Debris?
Seals and shields are critical components of ball bearings that play a crucial role in protecting them from dirt, debris, moisture, and contaminants in various applications. These protective features help maintain the integrity of the bearing’s internal components and ensure reliable operation. Here’s how seals and shields contribute to bearing protection:
- Contaminant Exclusion:
Seals and shields create a physical barrier between the external environment and the bearing’s interior. They prevent dust, dirt, water, and other contaminants from entering the bearing and coming into contact with the rolling elements and raceways.
- Lubrication Retention:
Seals and shields help retain lubrication within the bearing. They prevent the lubricant from escaping and contaminants from entering, ensuring that the bearing remains properly lubricated for smooth operation and reduced friction.
- Corrosion Prevention:
Seals and shields protect bearing components from exposure to moisture and corrosive substances. By preventing moisture ingress, they help extend the bearing’s lifespan by minimizing the risk of corrosion-related damage.
- Extended Bearing Life:
Seals and shields contribute to the overall longevity of the bearing by reducing wear and damage caused by contaminants. They help maintain a clean internal environment, which promotes proper rolling contact and minimizes the risk of premature failure.
- Enhanced Performance in Harsh Environments:
In applications exposed to harsh conditions, such as outdoor machinery or industrial settings, seals and shields are vital. They protect bearings from abrasive particles, chemicals, and extreme temperatures, ensuring reliable performance despite challenging conditions.
- Noise and Vibration Reduction:
Seals and shields can help reduce noise and vibration generated by the bearing. They provide additional damping and stability, contributing to smoother operation and enhanced user comfort in noise-sensitive applications.
- Customized Protection:
Manufacturers offer a variety of seal and shield designs to suit different application requirements. Some seals provide higher levels of protection against contamination, while others are designed for high-speed or high-temperature environments.
- Trade-Offs:
While seals and shields offer significant benefits, they can also introduce some friction due to contact with the bearing’s inner or outer ring. Engineers must balance the level of protection with the desired operating characteristics, considering factors like friction, speed, and environmental conditions.
Overall, seals and shields play a vital role in maintaining the integrity and performance of ball bearings. By effectively preventing contaminants from entering and preserving lubrication, they ensure the smooth and reliable operation of machinery and equipment in a wide range of applications.
How do Ball Bearings Differ from Other Types of Bearings like Roller Bearings?
Ball bearings and roller bearings are two common types of rolling-element bearings, each with distinct designs and characteristics. Here’s a comparison of ball bearings and roller bearings:
- Design:
Ball Bearings: Ball bearings use spherical balls to separate and reduce friction between the bearing’s inner and outer rings. The balls enable rolling motion and smooth contact, minimizing friction.
Roller Bearings: Roller bearings, as the name suggests, use cylindrical or tapered rollers instead of balls. These rollers have larger contact areas, distributing loads over a broader surface.
- Friction and Efficiency:
Ball Bearings: Due to the point contact between the balls and the rings, ball bearings have lower friction and are more efficient at high speeds.
Roller Bearings: Roller bearings have a larger contact area, resulting in slightly higher friction compared to ball bearings. They are more suitable for heavy-load applications where efficiency is prioritized over high speeds.
- Load Capacity:
Ball Bearings: Ball bearings excel at handling light to moderate loads in both radial and axial directions. They are commonly used in applications where smooth rotation and low friction are important.
Roller Bearings: Roller bearings have a higher load-carrying capacity than ball bearings. They can support heavier radial and axial loads and are preferred for applications with significant loads or impact forces.
- Variability:
Ball Bearings: Ball bearings come in various designs, including deep groove, angular contact, and thrust ball bearings, each suitable for different applications.
Roller Bearings: Roller bearings have diverse types, including cylindrical, spherical, tapered, and needle roller bearings, each optimized for specific load and motion requirements.
- Speed Capability:
Ball Bearings: The reduced friction in ball bearings makes them suitable for high-speed applications, such as electric motors and precision machinery.
Roller Bearings: Roller bearings can handle higher loads but are generally better suited for moderate to low speeds due to slightly higher friction.
- Applications:
Ball Bearings: Ball bearings are used in applications where smooth motion, low friction, and moderate loads are essential, such as electric fans, bicycles, and some automotive components.
Roller Bearings: Roller bearings find applications in heavy machinery, construction equipment, automotive transmissions, and conveyor systems, where heavier loads and durability are crucial.
In summary, ball bearings and roller bearings differ in their design, friction characteristics, load capacities, speed capabilities, and applications. The choice between them depends on the specific requirements of the machinery and the type of loads and forces involved.
editor by CX 2024-05-16
China OEM High Loading Capacity 2310 K 2310 M 1211 Ektn9 1211 Etn9 1311 Ektn9 Self-Aligning Ball Bearings for Engine Parts drive shaft bearing
Product Description
PRODUCT PICTURES:
OUR SERVICES
We can provide manufacturing capabilities and services of regular bearings for you, or customized non-standard bearings as you required.
BEARING:
— Dimensions
— Material
— Tolerance standard
APPEARANCE:
— Logo (Laser Marking)
— Package Design
40+ YEARS EXPERIENCE
CONTINUOUS AND STABLE DELIVERY OF PRODUCTS.
With over 40 years experience of the bearing manufacturing, we know how to make good bearings with less cost consistently and efficiently.
We use advanced CNC turning, grinding, and superfinishing machines to ensure high, stable, and accurate machining. All of your goods, from the most economical category, to the highest rated category, will always be manufactured precisely to the standards you require.
OWN HEAT TREATMENT
CONTROALLABLE COST AND QUALITY.
Heat treatment is 1 of the crucial processes to ensure high performance of bearing materials. Compared with other manufacturers, we can produce higher quality bearings at smaller cost, with a more flexible and controllable production schedule, and in a shorter time.
We have 6 heat treatment production lines.
Bearings are heated uniformly, with small deformation and little/no oxidized decarburization, which can make them have high hardness, high fatigue resistance, good wear resistance, dimensional stability, and excellent mechanical strength.
OUTSTXIHU (WEST LAKE) DIS. QUALITY
LOW NOISE, LOW FRICTION AND LONG LIFE.
All our products are characterized by low noise, low friction and long life. This is due to our attention to the roundness, waviness and surface roughness of bearing raceway.
Our products fully meets the requirements of national and international standards according to the testing result of roughness, roundness, hardness, vibration noise, vibration velocity.
PACKING
PACKAGING THAT HELPS SELL.
1, Inner package
Corrosion and Dust Proof PE plastic film / bag packing + Tube packing, or Wrapping tape for larger bearings.
2, Corrugated Individual Box
Our attractive sales-helpful “3-JOYS” package, or as the design of your package.
3, Outer package
Corrugated carton + Wooden pallet
MODERN WELL-ORGANIZED WAREHOUSE
· Constant temperature (20°C) and humidity (RH 52%) warehouse
· Hundreds of models on hand, short delivery time.
HONOR & SYSTEM CERTIFICATES
EXHIBITION
SAMPLES POLICY
FREE SAMPLES AND SHIPPING
We are happy to send you free samples of our bearings for field testing. All transportation costs will be paid by us.
Please note: Depending on the model and value of samples, this policy may not apply!
Please contact our sales staff for details.
TRANSPORTATION
FASTEST DELIVERY TO CUSTOMERS
CUSTOMERS FEEDBACK
PAYMENT TERMS
To facilitate your payment, we offer a variety of options!
FAQ
1, About the lead time.
This depends on several factors, like Is the production schedule tight? Is there a corresponding model in stock, and is there enough of this model in stock? How many pcs of that model would be ordered?
Simply speaking, based on a 20′ GP container load:
If the model your Preferred is | Sufficient stock | Lead Time |
Regular models | YES | Within 7 days |
Regular models | NO | Within 30 days |
Non-regular model | NO | About 50 days |
For accurate estimate, please contact with our sale stuff. Thanks.
2, Minimum order quantity.
Even just ONE piece of bearing is ok for us.
3, If you don’t know which model is the right choice…
We would like to give you some advise if you like, according to the real situation and demand of your local market. Our purpose is to help you to get proper and right models for your customers, so that you would make a better sales and income finally.
4, Factory Inspection
We surely would welcome you or your representatives to come to our plants or working offices to take a good look and chat with our hardworking CZPT employees. Ask our sales stuff and she/he will arrange that for you. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Rolling Element: | Ball Bearing |
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Bore Type: | Straight |
Material: | Chrome Steel; Stainless Steel |
Bore Size: | 10-60mm |
Outside Diameter: | 19-200mm |
Closure Type: | Open |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
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What are the Challenges Associated with Noise Reduction in Ball Bearings?
Noise reduction in ball bearings is a crucial consideration, especially in applications where noise levels must be minimized for operational efficiency and user comfort. While ball bearings are designed to operate smoothly, there are several challenges associated with reducing noise in their operation:
- Vibration:
Vibration generated by the movement of rolling elements and raceways can lead to noise. Even minor irregularities in bearing components or the mounting system can cause vibration that translates into audible noise.
- Bearing Type and Design:
The type and design of the ball bearing can impact noise generation. For example, deep groove ball bearings are known for their quiet operation, while angular contact bearings can generate more noise due to their higher contact angles.
- Lubrication:
Improper or inadequate lubrication can result in increased friction and wear, leading to noise. Choosing the right lubricant and maintaining proper lubrication levels are essential for reducing noise in ball bearings.
- Bearing Clearance and Preload:
Incorrect clearance or preload settings can lead to noise issues. Excessive clearance or inadequate preload can cause the rolling elements to impact the raceways, resulting in noise during rotation.
- Material and Manufacturing Quality:
The quality of materials and manufacturing processes can affect noise levels. Inconsistent or low-quality materials, improper heat treatment, or manufacturing defects can lead to noise generation during operation.
- Surface Finish:
The surface finish of the rolling elements and raceways can impact noise. Rough surfaces can generate more noise due to increased friction and potential irregularities.
- Sealing and Shielding:
Seals and shields that protect bearings can influence noise levels. While they are necessary for contamination prevention, they can also cause additional friction and generate noise.
- Operating Conditions:
External factors such as temperature, speed, and load can influence noise levels. High speeds or heavy loads can amplify noise due to increased stress on the bearing components.
- Wear and Deterioration:
As ball bearings wear over time, noise levels can increase. Worn components or inadequate lubrication can lead to more significant noise issues as the bearing operates.
To address these challenges and reduce noise in ball bearings, manufacturers and engineers employ various techniques, such as optimizing design, selecting suitable bearing types, using proper lubrication, maintaining accurate preload settings, and ensuring high-quality materials and manufacturing processes. Noise reduction efforts are essential to improve overall product quality, meet noise regulations, and enhance user experience in various applications.
What Precautions should be taken to Prevent Contamination of Ball Bearings in Industrial Settings?
Preventing contamination of ball bearings is essential to ensure their proper function, longevity, and overall performance in industrial settings. Contaminants such as dust, dirt, debris, and particles can significantly impact bearing operation. Here are important precautions to take to prevent contamination of ball bearings:
- Effective Sealing:
Choose ball bearings with appropriate seals or shields to prevent the ingress of contaminants. Seals provide a physical barrier against dust, moisture, and particles, ensuring the bearing’s interior remains clean.
- Clean Environment:
Maintain a clean working environment around the machinery and equipment. Regularly clean the surrounding areas to prevent the accumulation of dirt and debris that could enter the bearings.
- Proper Handling:
Handle bearings with clean hands and use gloves if necessary. Avoid touching the bearing surfaces with bare hands, as natural skin oils can transfer contaminants onto the bearing.
- Clean Tools and Equipment:
Use clean tools and equipment during installation and maintenance to prevent introducing contaminants. Ensure that tools are properly cleaned before coming into contact with the bearing components.
- Contamination-Controlled Workstations:
Establish contamination-controlled workstations for bearing handling, installation, and maintenance. These areas should have proper ventilation, filtered air, and minimal exposure to external contaminants.
- Proper Lubrication:
Use the correct lubricant in appropriate quantities. Lubricants help create a barrier against contaminants and reduce friction. Regularly inspect and replenish lubrication to maintain its effectiveness.
- Regular Inspections:
Implement a routine inspection schedule to monitor the condition of the bearings. Look for signs of contamination, wear, and damage. Address any issues promptly to prevent further damage.
- Training and Education:
Train personnel on proper handling, installation, and maintenance practices to minimize the risk of contamination. Educated employees are more likely to take precautions and prevent accidental contamination.
- Environmental Controls:
In sensitive environments, such as clean rooms or medical facilities, implement strict environmental controls to minimize the presence of contaminants that could affect bearing performance.
- Regular Cleaning and Maintenance:
Perform regular cleaning and maintenance of machinery and equipment to prevent the buildup of contaminants. Keep bearings protected during maintenance to prevent debris from entering during the process.
- Selection of Suitable Bearings:
Choose bearings that are specifically designed for the application’s environmental conditions. Some bearings have advanced sealing options or specialized coatings that enhance contamination resistance.
By implementing these precautions, industries can significantly reduce the risk of contamination in ball bearings, ensuring smooth operation, extended bearing life, and enhanced equipment reliability.
How do Ball Bearings Differ from Other Types of Bearings like Roller Bearings?
Ball bearings and roller bearings are two common types of rolling-element bearings, each with distinct designs and characteristics. Here’s a comparison of ball bearings and roller bearings:
- Design:
Ball Bearings: Ball bearings use spherical balls to separate and reduce friction between the bearing’s inner and outer rings. The balls enable rolling motion and smooth contact, minimizing friction.
Roller Bearings: Roller bearings, as the name suggests, use cylindrical or tapered rollers instead of balls. These rollers have larger contact areas, distributing loads over a broader surface.
- Friction and Efficiency:
Ball Bearings: Due to the point contact between the balls and the rings, ball bearings have lower friction and are more efficient at high speeds.
Roller Bearings: Roller bearings have a larger contact area, resulting in slightly higher friction compared to ball bearings. They are more suitable for heavy-load applications where efficiency is prioritized over high speeds.
- Load Capacity:
Ball Bearings: Ball bearings excel at handling light to moderate loads in both radial and axial directions. They are commonly used in applications where smooth rotation and low friction are important.
Roller Bearings: Roller bearings have a higher load-carrying capacity than ball bearings. They can support heavier radial and axial loads and are preferred for applications with significant loads or impact forces.
- Variability:
Ball Bearings: Ball bearings come in various designs, including deep groove, angular contact, and thrust ball bearings, each suitable for different applications.
Roller Bearings: Roller bearings have diverse types, including cylindrical, spherical, tapered, and needle roller bearings, each optimized for specific load and motion requirements.
- Speed Capability:
Ball Bearings: The reduced friction in ball bearings makes them suitable for high-speed applications, such as electric motors and precision machinery.
Roller Bearings: Roller bearings can handle higher loads but are generally better suited for moderate to low speeds due to slightly higher friction.
- Applications:
Ball Bearings: Ball bearings are used in applications where smooth motion, low friction, and moderate loads are essential, such as electric fans, bicycles, and some automotive components.
Roller Bearings: Roller bearings find applications in heavy machinery, construction equipment, automotive transmissions, and conveyor systems, where heavier loads and durability are crucial.
In summary, ball bearings and roller bearings differ in their design, friction characteristics, load capacities, speed capabilities, and applications. The choice between them depends on the specific requirements of the machinery and the type of loads and forces involved.
editor by CX 2024-05-15
China manufacturer Active-Power Industries 60TM04u40al Deep Groove Ball Bearing 6314-2RS 607 Zz Miniature Bearing Deep Groove Ball Bearings China Manufacturers wheel bearing
Product Description
ACTIVE-POWER INDUSTRIES 60Tm04U40Al Deep Groove Ball Bearing 6314-2RS 607 Zz Miniature Bearing Deep Groove Ball Bearings China Manufacturers
Product Description
Deep groove ball bearings (GB/T 276-2003) The original list of radial ball bearings is the most widely used rolling bearing. It is characterized by small frictional resistance and high speed and can be used on parts that bear radial loads or joint loads that act simultaneously in radial and axial directions and can also be used on parts that bear axial loads, such as small-power motors, Automotive and tractor gearboxes, machine tool gearboxes, general machines, tools, etc.
Deep groove ball bearings are the most common type of rolling bearings:
The basic deep groove ball bearing consists of an outer ring, an inner ring, a set of steel balls, and a set of cages. There are 2 types of deep groove ball bearings: single-row and double-row. The structure of deep groove balls is also divided into 2 types: sealed and open. The open type means that the bearing does not have a sealed structure. seal. The material of the dust-proof sealing cover is stamped steel plate, which simply prevents dust from entering the bearing raceway. The oil-proof type is a contact oil seal, which can effectively prevent the grease in the bearing from overflowing.
The type code of single row deep groove ball bearing is 6, and the code name of double row deep groove ball bearing is 4. Its structure is simple, and easy to use, and it is the most commonly produced and widely used type of bearing.
According to the size of deep groove ball bearings, they can be divided into:
(1) Miniature bearings – bearings with a nominal outer diameter of 26mm or less;
(2) Small bearings – bearings with a nominal outer diameter ranging from 28 to 55mm;
(3) Small and medium-sized bearings – bearings with a nominal outer diameter ranging from 60-115mm;
(4) Medium and large bearings – bearings with a nominal outer diameter ranging from 120-190mm
(5) Large bearings – bearings with a nominal outer diameter ranging from 200-430mm;
(6) Extra-large bearings – bearings with a nominal outer diameter of 440mm or more.
Product Parameters
Product Name | Deep Groove Ball Bearing |
Material | Gcr15 |
Size | 5mm-500mm |
Precision Rating | P0 P6 P5 P4 P2 |
Clearance | C2 C0 C3 C4 C5 |
Seals Type | Z ZZ 2RS ZNR 2RS1 2RSH 2RSL 2RZ 2Z 2ZNR, Z ZZ 2RS ZNR 2RS1 2RSH 2RSL 2RZ 2Z 2ZNR |
CHROME STEEL* | Dimensions in mm unless otherwise specified | ||||||
Bore | O.D. | Width | Open Bearing | Shielded Bearing | Sealed Bearing | Basic Load Ratings | |
KN | |||||||
HNS | HNS | HNS | dynamic | static | |||
Reference | Reference | Reference | C | Co | |||
20 | 42 | 12 | 6004 | 6004ZZ | 6004-2RS | 7.22 | 4.46 |
47 | 14 | 6204 | 6204ZZ | 6204-2RS | 12.7 | 6.5 | |
52 | 15 | 6304 | 6304ZZ | 6304-2RS | 15.9 | 7.8 | |
25 | 47 | 12 | 6005 | 6005ZZ | 6005-2RS | 10.1 | 5.85 |
52 | 15 | 6205 | 6205ZZ | 6205-2RS | 14 | 7.8 | |
62 | 17 | 6305 | 6305ZZ | 6305-2RS | 22.5 | 11.6 | |
80 | 21 | 6405 | 6405ZZ | 6405-2RS | 36.1 | 19.4 | |
30 | 55 | 13 | 6006 | 6006ZZ | 6006-2RS | 10.2 | 6.91 |
62 | 16 | 6206 | 6206ZZ | 6206-2RS | 19.5 | 11.2 | |
72 | 19 | 6306 | 6306ZZ | 6306-2RS | 28.1 | 16 | |
90 | 23 | 6406 | 6406ZZ | 6406-2RS | 43.4 | 23.9 | |
35 | 62 | 14 | 6007 | 6007ZZ | 6007-2RS | 16 | 10.3 |
72 | 17 | 6207 | 6207ZZ | 6207-2RS | 25.5 | 15.3 | |
80 | 21 | 6307 | 6307ZZ | 6307-2RS | 33.2 | 19 | |
100 | 25 | 6407 | 6407ZZ | 6407-2RS | 55 | 31 | |
40 | 68 | 15 | 6008 | 6008ZZ | 6008-2RS | 13 | 11.5 |
80 | 18 | 6208 | 6208ZZ | 6208-2RS | 29.8 | 18 | |
90 | 23 | 6308 | 6308ZZ | 6308-2RS | 39.8 | 23.3 | |
110 | 27 | 6408 | 6408ZZ | 6408-2RS | 65.5 | 37.5 | |
45 | 75 | 16 | 6009 | 6009ZZ | 6009-2RS | 21 | 14.9 |
85 | 19 | 6209 | 6209ZZ | 6209-2RS | 32.2 | 21 | |
100 | 25 | 6309 | 6309ZZ | 6309-2RS | 51.1 | 30.5 | |
120 | 29 | 6409 | 6409ZZ | 6409-2RS | 77.5 | 45.5 | |
50 | 80 | 16 | 6571 | 6571ZZ | 6571-2RS | 22 | 16.2 |
90 | 20 | 6210 | 6210ZZ | 6210-2RS | 34 | 22.5 | |
110 | 27 | 6310 | 6310ZZ | 6310-2RS | 59.9 | 36.9 | |
130 | 31 | 6410 | 6410ZZ | 6410-2RS | 92.2 | 55.2 | |
55 | 90 | 18 | 6011 | 6011ZZ | 6011-2RS | 30.4 | 22 |
100 | 21 | 6211 | 6211ZZ | 6211-2RS | 43.3 | 28.1 | |
120 | 29 | 6311 | 6311ZZ | 6311-2RS | 71.5 | 44.6 | |
140 | 33 | 6411 | 6411ZZ | 6411-2RS | 100 | 62.5 | |
60 | 95 | 18 | 6012 | 6012ZZ | 6012-2RS | 30.7 | 22.7 |
110 | 22 | 6212 | 6212ZZ | 6212-2RS | 46.1 | 31.5 | |
130 | 31 | 6312 | 6312ZZ | 6312-2RS | 79.4 | 50.4 | |
150 | 35 | 6412 | 6412ZZ | 6412-2RS | 109 | 70 | |
65 | 100 | 18 | 6013 | 6013ZZ | 6013-2RS | 32.1 | 24.9 |
120 | 23 | 6213 | 6213ZZ | 6213-2RS | 54.2 | 39.3 | |
140 | 33 | 6313 | 6313ZZ | 6313-2RS | 89.5 | 59.7 | |
160 | 37 | 6413 | 6413ZZ | 6413-2RS | 118 | 78.5 | |
70 | 110 | 20 | 6014 | 6014ZZ | 6014-2RS | 38.6 | 30.6 |
125 | 24 | 6214 | 6214ZZ | 6214-2RS | 58.9 | 43.6 | |
150 | 35 | 6314 | 6314ZZ | 6314-2RS | 101 | 66 | |
180 | 42 | 6414 | 6414ZZ | 6414-2RS | 140 | 99.5 | |
75 | 115 | 20 | 6015 | 6015ZZ | 6015-2RS | 31 | 33.1 |
130 | 25 | 6215 | 6215ZZ | 6215-2RS | 64.3 | 47.5 | |
160 | 37 | 6315 | 6315ZZ | 6315-2RS | 111 | 74.2 | |
190 | 45 | 6415 | 6415ZZ | 6415-2RS | 154 | 115 | |
80 | 125 | 22 | 6016 | 6016ZZ | 6016-2RS | 47.5 | 39.8 |
140 | 26 | 6216 | 6216ZZ | 6216-2RS | 68.1 | 53.3 | |
170 | 39 | 6316 | 6316ZZ | 6316-2RS | 120 | 83.9 | |
200 | 48 | 6416 | 6416ZZ | 6416-2RS | 163 | 125 | |
85 | 130 | 22 | 6017 | 6017ZZ | 6017-2RS | 50.8 | 42.8 |
150 | 28 | 6217 | 6217ZZ | 6217-2RS | 83.2 | 64 | |
180 | 41 | 6317 | 6317ZZ | 6317-2RS | 132 | 96.5 | |
210 | 52 | 6417 | 6417ZZ | 6417-2RS | 175 | 138 | |
90 | 140 | 24 | 6018 | 6018ZZ | 6018-2RS | 58 | 49.8 |
160 | 30 | 6218 | 6218ZZ | 6218-2RS | 92.7 | 71.3 | |
190 | 43 | 6318 | 6318ZZ | 6318-2RS | 145 | 108 | |
225 | 54 | 6418 | 6418ZZ | 6418-2RS | 192 | 158 | |
95 | 145 | 24 | 6019 | 6019ZZ | 6019-2RS | 57.8 | 50 |
170 | 32 | 6219 | 6219ZZ | 6219-2RS | 105 | 79.1 | |
200 | 45 | 6319 | 6319ZZ | 6319-2RS | 157 | 122 | |
100 | 150 | 24 | 6571 | 6571ZZ | 6571-2RS | 64.5 | 56.2 |
180 | 34 | 6220 | 6220ZZ | 6220-2RS | 118 | 88.4 | |
215 | 47 | 6320 | 6320ZZ | 6320-2RS | 173 | 140 | |
105 | 160 | 26 | 6571 | 6571ZZ | 6571-2RS | 71.8 | 63.2 |
190 | 36 | 6221 | 6221ZZ | 6221-2RS | 126 | 98.8 | |
225 | 49 | 6321 | 6321ZZ | 6321-2RS | 173 | 145 | |
110 | 170 | 28 | 6571 | 6571ZZ | 6571-2RS | 81.9 | 72.9 |
200 | 38 | 6222 | 6222ZZ | 6222-2RS | 136 | 112 | |
240 | 50 | 6322 | 6322ZZ | 6322-2RS | 193 | 171 | |
120 | 180 | 28 | 6571 | 6571ZZ | 6571-2RS | 88.7 | 79.7 |
215 | 40 | 6224 | 6224ZZ | 6224-2RS | 139 | 112 | |
260 | 55 | 6324 | 6324ZZ | 6324-2RS | 217 | 196 | |
130 | 200 | 33 | 6026 | 6026ZZ | 6026-2RS | 105 | 96.8 |
230 | 40 | 6226 | 6226ZZ | 6226-2RS | 148 | 125 | |
280 | 58 | 6326 | 6326ZZ | 6326-2RS | 218 | 205 | |
140 | 210 | 33 | 6571 | 6571ZZ | 6571-2RS | 116 | 108 |
250 | 42 | 6228 | 6228ZZ | 6228-2RS | 179 | 167 | |
300 | 62 | 6328 | 6328ZZ | 6328-2RS | 275 | 272 | |
150 | 225 | 35 | 6030 | 6030ZZ | 6030-2RS | 132 | 125 |
270 | 45 | 6230 | 6230ZZ | 6230-2RS | 190 | 183 | |
160 | 240 | 38 | 6032 | 6032ZZ | 6032-2RS | 145 | 138 |
290 | 48 | 6232 | 6232ZZ | 6232-2RS | 215 | 218 |
Company Profile
HangZhou Active-Power Industrial. is located in HangZhou, ZheJiang , China. The factory has been committed to the production research and development of bearings for more than 20 years. We support OEM and ODM bearing customization.
The main products are: Deep Groove Ball Bearing Taper Roller Bearing Tapered Roller Bearing Auto Wheel Hub Bearing Cylindrical Roller Bearing Spherical Roller Bearing Motor Bearing Needle Roller Bearing Angular Contact Ball Bearing.
FAQ
Q1:What is your Before-sales Service?
1>. Offer to bear related consultation about technology and application;
2>.Help customers with bearing choice, clearance configuration, product” life, and reliability analysis;
3>. Offer highly cost-effective and complete solution program according to site conditions;
4>. Offer localized program on introduced equipment to save running cost
Q2: What is your After-sales Service?
1>. Offer training about bearing installation and maintenance;
2>.Help customers with trouble diagnosis and failure analysis;
3>. Visit customers regularly and feedback on their rational suggestions and requirements to the company.
Q3: How about your company’s strength?
1>.FREE SAMPLES:
contact us by email or trade manager, we will send the free samples according to your request.
2>. World-Class Bearing:
We provide our customers with all types of indigenous roller bearings of world-class quality.
3>.OEM or Non-Stand Bearings:
Any requirement for Non-standard roller bearings is Easily Fulfilled by us due to our vast knowledge and links in the industry.
4>.Genuine products With Excellent Quality:
The company has always proved the 100% quality products it provides with genuine intent.
5>. After-Sales Service and Technical Assistance:
The company provides after-sales service and technical assistance as per the customer’s requirements and needs.
6>.Quick Delivery:
The company provides just-in-time delivery with its streamlined supply chain.
7>.Cost Saving:
We provide long-life, shock-resistant, and high-reliability roller bearings with excellent quality and better performance.
Resulting in increased cost savings.
Q4: What will we do if you are not satisfied with the product?
A: If have any abnormal, Please contact us at the first time, and we will immediately process
Q5: How long will you respond to our problems?
A: We will respond within 1 hour. 24 hours to solve your problem
Q6: Is optional lubrication provided?
A: We can offer a wide range of oils and greases for a variety of applications. Please contact our engineer for technical
assistance with any special requirements
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Product Name: | Auto Bearing |
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Keywords: | Deep Groove Ball Bearing |
Precision Rating: | P0 P6 P5 P4 P2 |
Width Size: | 9mm-300mm |
Diameter Size: | 30mm-1600mm |
Inner Diameter Size: | 10mm-1320mm |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Are there Specific Maintenance Practices to Ensure the Longevity of Ball Bearings?
Maintaining ball bearings is essential to ensure their longevity, reliable performance, and prevent premature failure. Proper maintenance practices can extend the lifespan of ball bearings and the equipment they are used in. Here are specific maintenance practices to consider:
- Regular Lubrication:
Implement a regular lubrication schedule using the appropriate lubricant for the application. Lubrication reduces friction, prevents wear, and helps dissipate heat. Follow manufacturer guidelines for lubricant type, quantity, and frequency.
- Clean Environment:
Keep the operating environment clean and free from contaminants. Dust, dirt, and debris can infiltrate bearings and cause damage. Use seals or shields to protect bearings from contaminants, especially in harsh environments.
- Proper Installation:
Ensure correct installation of bearings using proper tools and techniques. Improper installation can lead to misalignment, uneven load distribution, and premature wear. Follow manufacturer recommendations for installation procedures.
- Regular Inspections:
Perform routine visual inspections to check for signs of wear, damage, or contamination. Regular inspections can help identify issues early and prevent further damage. Pay attention to noise, vibration, and temperature changes.
- Temperature Monitoring:
Monitor bearing temperatures during operation using infrared thermometers or sensors. Abnormal temperature increases can indicate inadequate lubrication, misalignment, or other problems.
- Correct Handling:
Handle bearings with care to prevent damage during storage, transportation, and installation. Avoid dropping or subjecting them to impacts that can affect their internal components.
- Bearing Removal and Replacement:
Follow proper procedures when removing and replacing bearings. Use appropriate tools and techniques to avoid damage to the bearing or the surrounding components.
- Alignment Maintenance:
Maintain proper shaft and housing alignment to prevent excessive loads and wear on the bearing. Misalignment can lead to increased stress and premature failure.
- Training and Education:
Provide training to operators and maintenance personnel on proper bearing maintenance and handling practices. Educated personnel are more likely to identify issues and perform maintenance correctly.
- Documented Records:
Keep records of maintenance activities, inspections, lubrication schedules, and any issues encountered. This documentation helps track the bearing’s performance over time and informs future maintenance decisions.
By implementing these maintenance practices, you can ensure the longevity of ball bearings, minimize downtime, reduce operational costs, and maintain the reliability of the equipment they are a part of.
How do Miniature Ball Bearings Differ from Standard-sized Ones, and Where are They Commonly Used?
Miniature ball bearings, as the name suggests, are smaller in size compared to standard-sized ball bearings. They have distinct characteristics and are designed to meet the unique requirements of applications that demand compactness, precision, and efficient rotation in confined spaces. Here’s how miniature ball bearings differ from standard-sized ones and where they are commonly used:
- Size:
The most noticeable difference is their size. Miniature ball bearings typically have outer diameters ranging from a few millimeters to around 30 millimeters, while standard-sized ball bearings have larger dimensions suitable for heavier loads and higher speeds.
- Load Capacity:
Due to their smaller size, miniature ball bearings have lower load-carrying capacities compared to standard-sized bearings. They are designed for light to moderate loads and are often used in applications where precision and compactness are prioritized over heavy load support.
- Precision:
Miniature ball bearings are known for their high precision and accuracy. They are manufactured to tighter tolerances, making them suitable for applications requiring precise motion control and low levels of vibration.
- Speed:
Miniature ball bearings can achieve higher speeds than standard-sized bearings due to their smaller size and lower mass. This makes them ideal for applications involving high-speed rotation.
- Friction and Efficiency:
Miniature ball bearings generally have lower friction due to their smaller contact area. This contributes to higher efficiency and reduced heat generation in applications that require smooth and efficient motion.
- Applications:
Miniature ball bearings find applications in various industries and sectors:
- Electronics and Consumer Devices:
They are used in small motors, computer disk drives, printers, and miniature fans, where space is limited but precise motion is essential.
- Medical and Dental Equipment:
Miniature bearings are used in medical devices such as surgical instruments, dental handpieces, and diagnostic equipment due to their precision and compactness.
- Robotics and Automation:
Miniature ball bearings are integral to robotic arms, miniature conveyors, and automation systems, enabling precise movement in confined spaces.
- Aerospace and Defense:
They are used in applications like UAVs (drones), aerospace actuators, and satellite components where size and weight constraints are critical.
- Optics and Instrumentation:
Miniature bearings play a role in optical instruments, cameras, and measuring devices, providing smooth rotation and accurate positioning.
Overall, miniature ball bearings are specialized components designed for applications where space, precision, and efficient rotation are paramount. Their compactness and high precision make them crucial in various industries requiring reliable motion control in limited spaces.
Can you Explain the Various Types of Ball Bearings and their Specific Use Cases?
Ball bearings come in various types, each designed to meet specific application requirements. Here’s an overview of the different types of ball bearings and their specific use cases:
- Deep Groove Ball Bearings:
Deep groove ball bearings are the most common and versatile type. They have a deep raceway that allows them to handle both radial and axial loads. They are used in a wide range of applications, including electric motors, household appliances, automotive components, and industrial machinery.
- Angular Contact Ball Bearings:
Angular contact ball bearings have a contact angle that enables them to handle both radial and axial loads at specific angles. They are suitable for applications where combined loads or thrust loads need to be supported, such as in machine tool spindles, pumps, and agricultural equipment.
- Self-Aligning Ball Bearings:
Self-aligning ball bearings have two rows of balls and are designed to accommodate misalignment between the shaft and the housing. They are used in applications where shaft deflection or misalignment is common, such as conveyor systems, textile machinery, and paper mills.
- Thrust Ball Bearings:
Thrust ball bearings are designed to support axial loads in one direction. They are commonly used in applications where axial loads need to be supported, such as in automotive transmissions, steering systems, and crane hooks.
- Single-Row vs. Double-Row Bearings:
Single-row ball bearings have a single set of balls and are suitable for moderate load and speed applications. Double-row ball bearings have two sets of balls and offer higher load-carrying capacity. Double-row designs are used in applications such as machine tool spindles and printing presses.
- Miniature and Instrument Ball Bearings:
Miniature ball bearings are smaller in size and are used in applications with limited space and lower load requirements. They are commonly used in small electric motors, medical devices, and precision instruments.
- Max-Type and Conrad Bearings:
Max-type ball bearings have a larger number of balls to increase load-carrying capacity. Conrad bearings have fewer balls and are used in applications with moderate loads and speeds.
- High-Precision Ball Bearings:
High-precision ball bearings are designed for applications where accuracy and precision are critical, such as machine tool spindles, aerospace components, and optical instruments.
- High-Speed Ball Bearings:
High-speed ball bearings are engineered to minimize friction and accommodate rapid rotation. They are used in applications such as dental handpieces, turbochargers, and centrifuges.
In summary, the various types of ball bearings are tailored to different application requirements, including load type, direction, speed, and environmental conditions. Selecting the appropriate type of ball bearing ensures optimal performance and longevity in specific applications.
editor by CX 2024-05-14
China Hot selling Single Row Ball Slewing Bearings Slewing Ring Bearings Without Gear Mto-143t bearing example
Product Description
CZPT is a professional manufacturer in slewing ring bearings since 1993. We can also design and make other standard and non-standard ball slewing ring bearings, roller slewing bearings and precision slewing ring bearings as per customer’s different technical requirements.
Slewing ring bearing is also called slewing ring, slewing bearing, turntable bearing, and rotary bearing.
Slewing ring bearing is a bearing that CZPT to bear axial load, radial load and overturning torque. Under normal circumstances, slewing ring bearings have their own mounting holes, lubricant holes and seal holes, to meet the different needs of the various host working under the various conditions;
On the other hand, slewing ring bearing itself has characteristics of compact structure, CZPT rotating convenient, easy to install and maintaining easily.
Slewing Ring Bearings——Types:
1. 4 point contact ball slewing ring bearings
2. double row ball 4 point contact slewing ring bearings(same diameter ball; different diameter ball)
3. cross roller slewing ring bearings
4. triple row cylindrical roller combined slewing ring bearings
5. ball roller combined slewing ring bearings
6. light flanged slewing ring bearings
Slewing Ring Bearings——Technical Data:
1. Material: 42CrMo, 50Mn
2. Precision: P0. P6. P5.
3. Outside diameter: 200~9500mm
4. Cage/retainer: Nylon or aluminum
5. Gear type: non-geared, internal gear and external gear, gear hardened
Slewing Ring Bearings——Applications:
Slewing ring bearings are widely used in industry and known as “the machine joints”
Hereunder is the specific slewing bearing applications
1. Construction machinery (e.g. cranes, excavators, loader, scraper)
2. Metallurgical machinery (e.g. for steel plant)
3. Heavy machinery equipments (e.g. mining machinery, concrete machinery)
4. Marine machinery equipment (e.g. vessel, port hoisting machine, port oil transfer equipment, onshore and offshore crane)
5. Light machinery equipments (e.g. paper machine, plastic, rubber machine, weave machine)
6. Wind power generator
7. Military products (e.g. aerospace machinery)
8. Packing machinery
Slewing Ring Bearings——Packaging Details:
Step 1: Covered with the anti-rust oil
Step 2: wrapped with the plastic film;
Step 3: Packed with Kraft paper and professional belts;
Step 4: Put into wooden box to avoid the rust or the moist;
Remark: Normally, plastic film+ Kraft +belt+ wooden box, but customized packing available,
Our Advantages:
1. Good quality and competitive price
2. Trial order accepted
3. ISO certified company
4. OEM and ODM accepted
5. Manufacturing slewing ring bearings since 2000
CZPT Slewing bearing models:
MT Series
No Gear
MTO-050
MTO-050T
MTO-065
MTO-065T
MTO-122
MTO-122T
MTO-143
MTO-143T
MTO-145
MTO-145T
MTO-145X
MTO-170
MTO-170T
MTO-210
MTO-210T
MTO-210X
MTO-265
MTO-265T
MTO-265X
MTO-324T
MTO-324X
External Gear
MTE-145
MTE-145T
MTE-145X
MTE-210
MTE-210T
MTE-210X
MTE-265
MTE-265T
MTE-265X
MTE-324T
MTE-324X
MTE-415
MTE-415T
MTE-470
MTE-470T
MTE-540
MTE-540T
MTE-590
MTE-590T
MTE-705
MTE-705T
MTE-730
MTE-730T
MTE-870
MTE-870T
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Standard or Nonstandard: | Standard |
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Feature: | Cold-Resistant, Corrosion-Resistant, Heat-Resistant |
Sealing Gland: | Sealed On Both Sides |
Rolling-Element Number: | Single-Row |
Roller Type: | Deep Groove Raceway |
Material: | 50mn 42CrMo |
Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What are the Challenges Associated with Noise Reduction in Ball Bearings?
Noise reduction in ball bearings is a crucial consideration, especially in applications where noise levels must be minimized for operational efficiency and user comfort. While ball bearings are designed to operate smoothly, there are several challenges associated with reducing noise in their operation:
- Vibration:
Vibration generated by the movement of rolling elements and raceways can lead to noise. Even minor irregularities in bearing components or the mounting system can cause vibration that translates into audible noise.
- Bearing Type and Design:
The type and design of the ball bearing can impact noise generation. For example, deep groove ball bearings are known for their quiet operation, while angular contact bearings can generate more noise due to their higher contact angles.
- Lubrication:
Improper or inadequate lubrication can result in increased friction and wear, leading to noise. Choosing the right lubricant and maintaining proper lubrication levels are essential for reducing noise in ball bearings.
- Bearing Clearance and Preload:
Incorrect clearance or preload settings can lead to noise issues. Excessive clearance or inadequate preload can cause the rolling elements to impact the raceways, resulting in noise during rotation.
- Material and Manufacturing Quality:
The quality of materials and manufacturing processes can affect noise levels. Inconsistent or low-quality materials, improper heat treatment, or manufacturing defects can lead to noise generation during operation.
- Surface Finish:
The surface finish of the rolling elements and raceways can impact noise. Rough surfaces can generate more noise due to increased friction and potential irregularities.
- Sealing and Shielding:
Seals and shields that protect bearings can influence noise levels. While they are necessary for contamination prevention, they can also cause additional friction and generate noise.
- Operating Conditions:
External factors such as temperature, speed, and load can influence noise levels. High speeds or heavy loads can amplify noise due to increased stress on the bearing components.
- Wear and Deterioration:
As ball bearings wear over time, noise levels can increase. Worn components or inadequate lubrication can lead to more significant noise issues as the bearing operates.
To address these challenges and reduce noise in ball bearings, manufacturers and engineers employ various techniques, such as optimizing design, selecting suitable bearing types, using proper lubrication, maintaining accurate preload settings, and ensuring high-quality materials and manufacturing processes. Noise reduction efforts are essential to improve overall product quality, meet noise regulations, and enhance user experience in various applications.
Are there any Industry Standards or Certifications that Ball Bearings should Meet?
Yes, there are several industry standards and certifications that ball bearings should meet to ensure their quality, performance, and reliability. These standards help manufacturers, engineers, and customers assess the suitability of bearings for specific applications. Some of the key standards and certifications for ball bearings include:
- ISO Standards:
The International Organization for Standardization (ISO) has developed a series of standards related to ball bearings. ISO 15 defines dimensions, boundary dimensions, and tolerances for radial bearings. ISO 281 specifies dynamic load ratings and calculation methods for bearings’ life calculations.
- ABEC (Annular Bearing Engineering Committee) Ratings:
ABEC ratings are commonly used in North America to indicate the precision and performance of ball bearings. Ratings range from ABEC 1 (lowest precision) to ABEC 9 (highest precision). However, it’s important to note that ABEC ratings focus primarily on dimensional tolerances and do not encompass all aspects of bearing quality.
- DIN Standards:
The German Institute for Standardization (Deutsches Institut für Normung, DIN) has published various standards related to ball bearings. DIN 625 covers dimensions for deep groove ball bearings, while DIN 616 provides guidelines for precision angular contact ball bearings.
- JIS (Japanese Industrial Standards):
JIS standards are used in Japan and internationally to define the characteristics and dimensions of various products, including ball bearings. JIS B 1512 outlines the classification and dimensions of rolling bearings.
- ASTM (American Society for Testing and Materials) Standards:
ASTM has standards that cover various aspects of bearing testing, performance, and materials. ASTM F2215, for instance, specifies the requirements for ball bearings used in surgical implants.
- CE Marking:
CE marking indicates that a product complies with European Union health, safety, and environmental requirements. It may be required for bearings used in machinery intended to be sold within the EU market.
- Industry-Specific Standards:
Various industries, such as aerospace, automotive, medical, and nuclear, have specific standards or certifications that bearings must meet to ensure safety, reliability, and compliance with industry-specific requirements.
- Quality Management Systems:
Manufacturers that adhere to quality management systems, such as ISO 9001, demonstrate their commitment to consistent product quality and customer satisfaction. Certification to these systems indicates that the manufacturing process follows established protocols and best practices.
When selecting ball bearings, it’s important to consider the relevant standards and certifications that align with the application’s requirements. This ensures that the bearings meet recognized quality and performance criteria, ultimately contributing to reliable and efficient operation.
What is a Ball Bearing and How does it Function in Various Applications?
A ball bearing is a type of rolling-element bearing that uses balls to reduce friction between moving parts and support radial and axial loads. It consists of an outer ring, an inner ring, a set of balls, and a cage that separates and maintains a consistent spacing between the balls. Here’s how ball bearings function in various applications:
- Reduction of Friction:
Ball bearings function by replacing sliding friction with rolling friction. The smooth, spherical balls minimize the contact area between the inner and outer rings, resulting in lower friction and reduced heat generation.
- Radial and Axial Load Support:
Ball bearings are designed to support both radial loads (forces perpendicular to the shaft’s axis) and axial loads (forces parallel to the shaft’s axis). The distribution of balls within the bearing ensures load-carrying capacity in multiple directions.
- Smooth Rotational Movement:
Ball bearings facilitate smooth and precise rotational movement. The rolling motion of the balls allows for controlled and continuous rotation with minimal resistance.
- Applications in Machinery:
Ball bearings are used in a wide range of machinery and equipment, including motors, generators, gearboxes, conveyors, and fans. They enable the efficient transfer of motion while reducing wear and energy losses.
- Automotive Industry:
Ball bearings are extensively used in automobiles for various applications, including wheel hubs, transmission systems, steering mechanisms, and engine components. They provide reliability and durability in challenging automotive environments.
- Industrial Machinery:
In industrial settings, ball bearings support rotating shafts and ensure the smooth operation of equipment such as pumps, compressors, and machine tools.
- High-Speed Applications:
Ball bearings are suitable for high-speed applications due to their low friction and ability to accommodate rapid rotation. They are used in applications like electric motors and aerospace components.
- Precision Instruments:
For precision instruments, such as watches, cameras, and medical devices, ball bearings provide accurate rotational movement and contribute to the overall performance of the instrument.
- Variety of Sizes and Types:
Ball bearings come in various sizes, configurations, and materials to suit different applications. Different types include deep groove ball bearings, angular contact ball bearings, thrust ball bearings, and more.
In summary, ball bearings are essential components in a wide range of applications where smooth rotation, load support, and reduced friction are critical. Their versatility, reliability, and efficiency make them indispensable in industries spanning from automotive to industrial machinery to precision instruments.
editor by CX 2024-05-14
China Hot selling Bearing Housing Affordable Ucpa 205 206 Insert Ball Bearing and Units Pillow Block Bearings for Motor Parts wholesaler
Product Description
PRODUCT PICTURES
OUR SERVICES
We can provide manufacturing capabilities and services of regular bearings for you, or customized non-standard bearings as you required.
BEARING:
— Dimensions
— Material
— Tolerance standard
APPEARANCE:
— Logo (Laser Marking)
— Package Design
40+ YEARS EXPERIENCE
CONTINUOUS AND STABLE DELIVERY OF PRODUCTS.
With over 40 years experience of the bearing manufacturing, we know how to make good bearings with less cost consistently and efficiently.
We use advanced CNC turning, grinding, and superfinishing machines to ensure high, stable, and accurate machining. All of your goods, from the most economical category, to the highest rated category, will always be manufactured precisely to the standards you require.
OWN HEAT TREATMENT
CONTROALLABLE COST AND QUALITY.
Heat treatment is 1 of the crucial processes to ensure high performance of bearing materials. Compared with other manufacturers, we can produce higher quality bearings at smaller cost, with a more flexible and controllable production schedule, and in a shorter time.
We have 6 heat treatment production lines.
Bearings are heated uniformly, with small deformation and little/no oxidized decarburization, which can make them have high hardness, high fatigue resistance, good wear resistance, dimensional stability, and excellent mechanical strength.
OUTSTXIHU (WEST LAKE) DIS. QUALITY
LOW NOISE, LOW FRICTION AND LONG LIFE.
All our products are characterized by low noise, low friction and long life. This is due to our attention to the roundness, waviness and surface roughness of bearing raceway.
Our products fully meets the requirements of national and international standards according to the testing result of roughness, roundness, hardness, vibration noise, vibration velocity.
PACKING
PACKAGING THAT HELPS SELL.
1, Inner package
Corrosion and Dust Proof PE plastic film / bag packing + Tube packing, or Wrapping tape for larger bearings.
2, Corrugated Individual Box
Our attractive sales-helpful “3-JOYS” package, or as the design of your package.
3, Outer package
Corrugated carton + Wooden pallet
MODERN WELL-ORGANIZED WAREHOUSE
· Constant temperature (20°C) and humidity (RH 52%) warehouse
· Hundreds of models on hand, short delivery time.
HONOR & SYSTEM CERTIFICATES
EXHIBITION
SAMPLES POLICY
FREE SAMPLES AND SHIPPING
We are happy to send you free samples of our bearings for field testing. All transportation costs will be paid by us.
Please note: Depending on the model and value of samples, this policy may not apply!
Please contact our sales staff for details.
TRANSPORTATION
FASTEST DELIVERY TO CUSTOMERS
CUSTOMERS FEEDBACK
PAYMENT TERMS
To facilitate your payment, we offer a variety of options!
FAQ
1, About the lead time.
This depends on several factors, like Is the production schedule tight? Is there a corresponding model in stock, and is there enough of this model in stock? How many pcs of that model would be ordered?
Simply speaking, based on a 20′ GP container load:
If the model your Preferred is | Sufficient stock | Lead Time |
Regular models | YES | Within 7 days |
Regular models | NO | Within 30 days |
Non-regular model | NO | About 50 days |
For accurate estimate, please contact with our sale stuff. Thanks.
2, Minimum order quantity.
Even just ONE piece of bearing is ok for us.
3, If you don’t know which model is the right choice…
We would like to give you some advise if you like, according to the real situation and demand of your local market. Our purpose is to help you to get proper and right models for your customers, so that you would make a better sales and income finally.
4, Factory Inspection
We surely would welcome you or your representatives to come to our plants or working offices to take a good look and chat with our hardworking CZPT employees. Ask our sales stuff and she/he will arrange that for you.
OPTIONS OF SPECIFICATION AND STHangZhouRD
Subject | Symbol | Description |
Material of Housing | N/A | Cast Iron/ Steel |
Stainless Steel | ||
Press Steel Plate | ||
Plastic | ||
Bearing Type Code | UC | Cylindrical bore, with set screws |
UK | Tapered bore (for adapter) | |
NA/UEL | Cylindrical bore (with eccentric locking collar) | |
UE | Cylindrical bore with eccentric locking collar (light duty type) | |
UB | Flat head at 1 end, with set screws (light duty type) | |
SB | Cylindrical bore, with set screws (light duty type) | |
SA | Cylindrical bore, with eccentric locking collar | |
SU | Cylindrical bore, with set screws | |
Housing Type Code | P | Pillow block type |
PA | Tapered-base pillow block type | |
LP | Light duty pillow block type | |
IP | Thick section pillow block type | |
HP | Center height pillow block type | |
F | Square-flanged type | |
FA | Adjustable rhombic-flanged type | |
FB | Three-bolt flange type | |
FL | Rhombic-flanged type | |
FC | Round-flanged type with spigot joint | |
FS | Square-flanged type | |
C | Cartridge type | |
T | Take-up type | |
SP | Pillow block type (stainless-type) | |
ST | Take-up type (stainless-series) | |
Sealing Type | RS | Rubber seal on 1 side. |
2RS | Rubber seals on both sides. | |
RZ | Rubber seal on 1 side. (non-contact) | |
2RZ | Rubber seal on both sides(non-contact) | |
Z | Metal shield on 1 side. | |
2Z | Metal shields on both sides. | |
RSZ | Rubber seal on 1 side, metal shields on other side | |
RZZ | Rubber seal on 1 side, metal shields on other side (non-contact) |
|
L2 | Double-lip seal | |
L3 | Triple-lip seal |
PRODUCT PARAMETERS
This tech sheet may not contain all or every piece of information you want to know. Please contact our sales staff to obtain or compare the information.
In metric: mm
Bearing No. | Shaft Dia | Dimensions(mm) | Weight (kg) |
||||||
d | D | Bi | Be | N | M | G | Ds | ||
mm | mm | ||||||||
UC202 | 15 | 40 | 27.4 | 14 | 11.5 | 15.9 | 4.5 | M5×0.8 | 0.14 |
UC203 | 17 | 40 | 27.4 | 14 | 11.5 | 15.9 | 4.5 | M5×0.8 | 0.13 |
UC204 | 20 | 47 | 31 | 17 | 12.3 | 18.7 | 5 | M6×1.0 | 0.18 |
UC205 | 25 | 52 | 34.1 | 17 | 14.3 | 19.8 | 5 | M6×1.0 | 0.22 |
UC206 | 30 | 62 | 38.1 | 19 | 15.9 | 22.2 | 5 | M6×1.0 | 0.34 |
UC207 | 35 | 72 | 42.9 | 20 | 17.5 | 25.4 | 7 | M8×1.0 | 0.52 |
UC208 | 40 | 80 | 49.2 | 21 | 19 | 30.2 | 8 | M8×1.0 | 0.68 |
UC209 | 45 | 85 | 49.2 | 22 | 19 | 30.2 | 8 | M8×1.0 | 0.78 |
UC210 | 50 | 90 | 51.6 | 22 | 19 | 32.6 | 10 | M10×1.25 | 0.85 |
UC211 | 55 | 100 | 55.6 | 25 | 22.2 | 33.4 | 10 | M10×1.25 | 1.22 |
UC212 | 60 | 110 | 65.1 | 27 | 25.4 | 39.7 | 10 | M10×1.25 | 1.65 |
UC213 | 65 | 120 | 65.1 | 29 | 25.4 | 39.7 | 10 | M10×1.25 | 1.96 |
UC214 | 70 | 125 | 74.6 | 30 | 30.2 | 44.4 | 12 | M12×1.5 | 2.06 |
UC215 | 75 | 130 | 77.8 | 30 | 33.3 | 44.5 | 12 | M12×1.5 | 2.3 |
UC216 | 80 | 140 | 82.6 | 33 | 33.3 | 49.3 | 12 | M12×1.5 | 2.79 |
UC217 | 85 | 150 | 85.7 | 35 | 34.1 | 51.6 | 12 | M12×1.5 | 3.59 |
UC218 | 90 | 160 | 96 | 37 | 39.7 | 56.3 | 12 | M12×1.5 | 4.56 |
UC305 | 25 | 62 | 38 | 20 | 15 | 23 | 6 | M6×1.0 | 0.35 |
UC306 | 30 | 72 | 43 | 23 | 17 | 26 | 6 | M8×1.0 | 0.56 |
UC307 | 35 | 80 | 48 | 25 | 19 | 29 | 8 | M8×1.0 | 0.71 |
UC308 | 40 | 90 | 52 | 27 | 19 | 33 | 10 | M10×1.25 | 1 |
UC309 | 45 | 100 | 57 | 29 | 22 | 35 | 10 | M10×1.25 | 1.36 |
UC310 | 50 | 110 | 61 | 32 | 22 | 39 | 12 | M12×1.50 | 1.65 |
UC311 | 55 | 120 | 66 | 34 | 25 | 41 | 12 | M12×1.50 | 2.08 |
UC312 | 60 | 130 | 71 | 36 | 26 | 45 | 12 | M12×1.50 | 2.6 |
UC313 | 65 | 140 | 75 | 38 | 30 | 45 | 12 | M12×1.50 | 3.24 |
UC314 | 70 | 150 | 78 | 40 | 33 | 45 | 12 | M12×1.50 | 3.91 |
UC315 | 75 | 160 | 82 | 42 | 32 | 50 | 14 | M14×1.50 | 4.7 |
UC316 | 80 | 170 | 86 | 44 | 34 | 52 | 16 | M16×1.50 | 5.06 |
UC317 | 85 | 180 | 96 | 46 | 40 | 56 | 16 | M16×1.50 | 6.9 |
UC318 | 90 | 190 | 96 | 48 | 40 | 56 | 16 | M16×1.50 | 8.03 |
UC319 | 95 | 200 | 103 | 50 | 41 | 62 | 16 | M16×1.50 | 8.91 |
UC320 | 100 | 215 | 108 | 54 | 42 | 66 | 18 | M18×1.50 | 11.2 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Aligning: | Non-Aligning Bearing |
---|---|
Separated: | Unseparated |
Feature: | High Temperature, High Speed |
Rows Number: | Single |
Raceway: | Deep Groove Raceway |
Material: | Bearing Steel |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What are the Materials Typically Used in Manufacturing Ball Bearings and Their Advantages?
Ball bearings are manufactured using a variety of materials, each chosen for its specific properties and advantages in various applications. Here are some commonly used materials in ball bearing manufacturing and their respective benefits:
- High-Carbon Chrome Steel (AISI 52100):
This is the most common material used for ball bearing manufacturing. It offers excellent hardness, wear resistance, and fatigue strength. High-carbon chrome steel bearings are suitable for a wide range of applications, from industrial machinery to automotive components.
- Stainless Steel (AISI 440C, AISI 304, AISI 316):
Stainless steel bearings are corrosion-resistant and suitable for applications where moisture, chemicals, or exposure to harsh environments are concerns. AISI 440C offers high hardness and corrosion resistance, while AISI 304 and AISI 316 provide good corrosion resistance and are often used in food and medical industries.
- Ceramic:
Ceramic bearings use silicon nitride (Si3N4) or zirconia (ZrO2) balls. Ceramic materials offer high stiffness, low density, and excellent resistance to corrosion and heat. Ceramic bearings are commonly used in high-speed and high-temperature applications, such as in aerospace and racing industries.
- Plastic (Polyamide, PEEK):
Plastic bearings are lightweight and offer good corrosion resistance. Polyamide bearings are commonly used due to their low friction and wear properties. Polyether ether ketone (PEEK) bearings provide high-temperature resistance and are suitable for demanding environments.
- Bronze:
Bronze bearings are often used in applications where self-lubrication is required. Bronze has good thermal conductivity and wear resistance. Bearings made from bronze are commonly used in machinery requiring frequent starts and stops.
- Hybrid Bearings:
Hybrid bearings combine steel rings with ceramic balls. These bearings offer a balance between the advantages of both materials, such as improved stiffness and reduced weight. Hybrid bearings are used in applications where high speeds and low friction are essential.
- Specialty Alloys:
For specific applications, specialty alloys may be used to meet unique requirements. For example, bearings used in extreme temperatures or corrosive environments may be made from materials like titanium or hastelloy.
- Coated Bearings:
Bearings may also be coated with thin layers of materials like diamond-like carbon (DLC) or other coatings to enhance performance, reduce friction, and improve wear resistance.
The choice of material depends on factors such as application requirements, operating conditions, load, speed, and environmental factors. Selecting the right material is essential for ensuring optimal bearing performance, longevity, and reliability in diverse industries and applications.
Are there any Industry Standards or Certifications that Ball Bearings should Meet?
Yes, there are several industry standards and certifications that ball bearings should meet to ensure their quality, performance, and reliability. These standards help manufacturers, engineers, and customers assess the suitability of bearings for specific applications. Some of the key standards and certifications for ball bearings include:
- ISO Standards:
The International Organization for Standardization (ISO) has developed a series of standards related to ball bearings. ISO 15 defines dimensions, boundary dimensions, and tolerances for radial bearings. ISO 281 specifies dynamic load ratings and calculation methods for bearings’ life calculations.
- ABEC (Annular Bearing Engineering Committee) Ratings:
ABEC ratings are commonly used in North America to indicate the precision and performance of ball bearings. Ratings range from ABEC 1 (lowest precision) to ABEC 9 (highest precision). However, it’s important to note that ABEC ratings focus primarily on dimensional tolerances and do not encompass all aspects of bearing quality.
- DIN Standards:
The German Institute for Standardization (Deutsches Institut für Normung, DIN) has published various standards related to ball bearings. DIN 625 covers dimensions for deep groove ball bearings, while DIN 616 provides guidelines for precision angular contact ball bearings.
- JIS (Japanese Industrial Standards):
JIS standards are used in Japan and internationally to define the characteristics and dimensions of various products, including ball bearings. JIS B 1512 outlines the classification and dimensions of rolling bearings.
- ASTM (American Society for Testing and Materials) Standards:
ASTM has standards that cover various aspects of bearing testing, performance, and materials. ASTM F2215, for instance, specifies the requirements for ball bearings used in surgical implants.
- CE Marking:
CE marking indicates that a product complies with European Union health, safety, and environmental requirements. It may be required for bearings used in machinery intended to be sold within the EU market.
- Industry-Specific Standards:
Various industries, such as aerospace, automotive, medical, and nuclear, have specific standards or certifications that bearings must meet to ensure safety, reliability, and compliance with industry-specific requirements.
- Quality Management Systems:
Manufacturers that adhere to quality management systems, such as ISO 9001, demonstrate their commitment to consistent product quality and customer satisfaction. Certification to these systems indicates that the manufacturing process follows established protocols and best practices.
When selecting ball bearings, it’s important to consider the relevant standards and certifications that align with the application’s requirements. This ensures that the bearings meet recognized quality and performance criteria, ultimately contributing to reliable and efficient operation.
What are the Different Components that Make up a Typical Ball Bearing?
A typical ball bearing consists of several essential components that work together to reduce friction and support loads. Here are the main components that make up a ball bearing:
- Outer Ring:
The outer ring is the stationary part of the bearing that provides support and houses the other components. It contains raceways (grooves) that guide the balls’ movement.
- Inner Ring:
The inner ring is the rotating part of the bearing that attaches to the shaft. It also contains raceways that correspond to those on the outer ring, allowing the balls to roll smoothly.
- Balls:
The spherical balls are the rolling elements that reduce friction between the inner and outer rings. Their smooth rolling motion enables efficient movement and load distribution.
- Cage or Retainer:
The cage, also known as the retainer, maintains a consistent spacing between the balls. It prevents the balls from touching each other, reducing friction and preventing jamming.
- Seals and Shields:
Many ball bearings include seals or shields to protect the internal components from contaminants and retain lubrication. Seals provide better protection against contaminants, while shields offer less resistance to rotation.
- Lubricant:
Lubrication is essential to reduce friction, wear, and heat generation. Bearings are typically filled with lubricants that ensure smooth movement between the balls and raceways.
- Flanges and Snap Rings:
In some designs, flanges or snap rings are added to help position and secure the bearing in its housing or on the shaft. Flanges prevent axial movement, while snap rings secure the bearing radially.
- Raceways:
Raceways are the grooved tracks on the inner and outer rings where the balls roll. The shape and design of the raceways influence the bearing’s load-carrying capacity and performance.
- Anti-Friction Shield:
In certain high-speed applications, a thin anti-friction shield can be placed between the inner and outer rings to minimize friction and heat generation.
These components work together to enable the smooth rolling motion, load support, and reduced friction that characterize ball bearings. The proper design and assembly of these components ensure the bearing’s optimal performance and longevity in various applications.
editor by CX 2024-05-10
China high quality High Performance High Precision Ceramic Ball Bearings High-Speed Ceramic Ball Bearings ball bearing
Product Description
Product Description
Our company’s ultra-precision high-speed ceramic ball bearings use Si3N4 ceramic balls as rolling elements and GCr15, 9Cr18 (Mo), Cr4Mo4V, and other alloy steel materials as ring materials to produce P2 and P4 level bearings. This can solve the problem of bearings being unable to be used normally under certain circumstances.
Advantages: high and low-temperature resistance, ultra-high speed, ultra-long life, acid and alkali corrosion resistance, dry friction without lubrication, impact resistance, insulation, etc.
High-precision silicon nitride (Si3N4) ceramic balls
Rolling element material: silicon nitride
Density:3.21-3.24
Modulus of elasticity: 308
HardnessHRC: 90-93
Anti-paste strength: 800
Compressive strength: 3400
Thermal expansion coefficient: 3.2
Thermal conductivity: 35
Maximum operating temperature: 1000ºC
Self-lubricating: Good
Poisson’s ratio:0.26
Excellent training ability: Good
Dimensional stability: Good
Cage
Cage material: phenolic bakelite
Cage performance: The silent effect is between metal and nylon materials, with a certain elasticity, lightweight, and certain anti-sliding and self-lubricating properties. Suitable for high-speed bearings, high acceleration and subtraction, etc.
Our Advantages
1. The density of silicon nitride ceramics is only 42% of bearing steel. It is light in weight and is of great significance in the aerospace field.
2. Silicon nitride ceramic balls have a small density, small centrifugal force, and high-speed rotation.
The bearing life during rotation is greatly improved.
3. Silicon nitride ceramic has high wear resistance and greatly improves bearing life.
4. Silicon nitride ceramic bearings can still work normally for a long time even if lubrication is lost, which greatly improves the safety and reliability of aerospace equipment.
Product Parameters
Application
1. Papermaking machinery, deceleration device, railway vehicle axle, rolling mill, roller gearbox
2. Crusher, vibrating screen, printing machinery, woodworking machinery
3. Various industrial reducer
Company Profile
Our existing products include high-precision silicon nitride (Si3N4) ceramic balls and ultra-precision ceramic bearings, with more than 60 varieties.
The ultra-precision ceramic bearings produced by the company are high-end bearings. They mainly produce angular contact ball bearings and deep groove ball bearings with an inner diameter of φ10-φ60mm. They can also produce bearings with special requirements, sliding bearings, and various customized non-standard bearings.
The accuracy levels of our products are divided into 3 levels: P4, P4A, and P2. The quality, performance, reliability, and service life of the bearings are equivalent to the physical bearings of the world’s top brands. The DmN value of grease-lubricated bearings can reach 2 million. When lubricated with oil, The DmN value can reach 2.6 million, and the limit revolution speed can reach 80,000 revolutions per minute. It is mainly used to replace imports and break the monopoly of imported bearings in the domestic high-end market.
Certifications
FAQ
1. Free Samples: contact us by email or trade manager, and we will send the free samples per your request.
2. World-Class Bearing: We provide our customers with all types of indigenous bearing with world-class quality.
3. OEM or Non-Stand Bearings: Any requirement for Non-standard bearings is Easily Fulfilled by us due to our vast knowledge and links in the industry.
4. Genuine products With Excellent Quality: The company has always proved the 100% quality products it provides with genuine intent.
5. After-Sales Service and Technical Assistance: The company provides after-sales service and technical assistance per the customer’s requirements and needs.
6. Quick Delivery: The company provides just-in-time delivery with its streamlined supply chain.
7. Cost Saving: We provide long-life, shock-resistant, high-reliability bearings with excellent quality and better performance. It is resulting in increased cost savings.
8. Attending customer queries promptly: We believe that if customers are satisfied, it proves our worth. Customers are always given quick support.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Contact Angle: | 25° |
---|---|
Aligning: | Aligning Bearing |
Separated: | Unseparated |
Rows Number: | Single |
Load Direction: | Radial Bearing |
Material: | Ceramic |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Can you Provide Examples of Industries where Ball Bearings are Crucial Components?
Ball bearings are essential components in a wide range of industries where smooth motion, load support, and precision are vital. Here are some examples of industries where ball bearings play a crucial role:
- Automotive Industry:
Ball bearings are used in various automotive applications, including wheel hubs, transmissions, engines, steering systems, and suspension components. They provide reliable rotation and support in both passenger vehicles and commercial vehicles.
- Aerospace Industry:
In the aerospace sector, ball bearings are found in aircraft engines, landing gear systems, control surfaces, and avionics equipment. Their ability to handle high speeds and precision is vital for aviation safety.
- Industrial Machinery:
Ball bearings are integral to a wide range of industrial machinery, including pumps, compressors, conveyors, machine tools, printing presses, and textile machinery. They facilitate smooth operation and load distribution in these diverse applications.
- Medical Equipment:
In medical devices and equipment, ball bearings are used in surgical instruments, imaging equipment, dental tools, and laboratory machinery. Their precision and smooth movement are crucial for accurate diagnostics and treatments.
- Robotics and Automation:
Ball bearings are key components in robotic arms, automation systems, and manufacturing machinery. They enable precise movement, high-speed operation, and reliable performance in automated processes.
- Renewable Energy:
Wind turbines and solar tracking systems utilize ball bearings to enable efficient rotation and tracking of the wind blades and solar panels. Ball bearings withstand the dynamic loads and environmental conditions in renewable energy applications.
- Marine and Shipbuilding:
Ball bearings are used in marine applications such as ship propulsion systems, steering mechanisms, and marine pumps. They withstand the corrosive environment and provide reliable performance in maritime operations.
- Heavy Equipment and Construction:
In construction machinery like excavators, bulldozers, and cranes, ball bearings support the movement of heavy loads and enable efficient operation in demanding environments.
- Electronics and Consumer Appliances:
Consumer electronics like electric motors, computer hard drives, and household appliances rely on ball bearings for smooth motion and reliable operation.
- Oil and Gas Industry:
In oil and gas exploration and extraction equipment, ball bearings are used in drilling rigs, pumps, and processing machinery. They handle the high loads and harsh conditions of this industry.
These examples demonstrate how ball bearings are indispensable components in various industries, contributing to the efficiency, reliability, and functionality of diverse mechanical systems and equipment.
How do Temperature and Environmental Conditions Affect the Performance of Ball Bearings?
Temperature and environmental conditions have a significant impact on the performance and longevity of ball bearings. The operating environment can influence factors such as lubrication effectiveness, material properties, and overall bearing behavior. Here’s how temperature and environmental conditions affect ball bearing performance:
- Lubrication:
Temperature variations can affect the viscosity and flow characteristics of lubricants. Extreme temperatures can cause lubricants to become too thin or too thick, leading to inadequate lubrication and increased friction. In high-temperature environments, lubricants can degrade, reducing their effectiveness.
- Material Properties:
Temperature changes can alter the material properties of the bearing components. High temperatures can lead to thermal expansion, affecting bearing clearances and potentially causing interference between components. Extreme cold temperatures can make materials more brittle and prone to fracture.
- Clearance Changes:
Temperature fluctuations can cause changes in the internal clearance of ball bearings. For instance, at high temperatures, materials expand, leading to increased clearance. This can affect bearing performance, load distribution, and overall stability.
- Corrosion and Contamination:
Harsh environmental conditions, such as exposure to moisture, chemicals, or abrasive particles, can lead to corrosion and contamination of bearing components. Corrosion weakens the material, while contamination accelerates wear and reduces bearing life.
- Thermal Stress:
Rapid temperature changes can result in thermal stress within the bearing components. Differential expansion and contraction between the inner and outer rings can lead to stress and distortion, affecting precision and bearing integrity.
- Noise and Vibration:
Temperature-related changes in material properties and internal clearances can influence noise and vibration levels. Extreme temperatures can lead to increased noise generation and vibration, affecting the overall operation of machinery.
- Lubricant Degradation:
Environmental factors like humidity, dust, and contaminants can lead to premature lubricant degradation. Oxidation, moisture absorption, and the presence of foreign particles can compromise the lubricant’s performance and contribute to increased friction and wear.
- Seal Effectiveness:
Seals and shields that protect bearings from contaminants can be affected by temperature fluctuations. Extreme temperatures can lead to seal hardening, cracking, or deformation, compromising their effectiveness in preventing contamination.
- Choosing Appropriate Bearings:
When selecting ball bearings for specific applications, engineers must consider the expected temperature and environmental conditions. High-temperature bearings, bearings with specialized coatings, and those with enhanced sealing mechanisms may be necessary to ensure reliable performance.
Overall, understanding the impact of temperature and environmental conditions on ball bearing performance is crucial for proper bearing selection, maintenance, and ensuring optimal operation in diverse industries and applications.
What Factors should be Considered when Selecting a Ball Bearing for a Particular Application?
Selecting the right ball bearing for a specific application involves careful consideration of various factors to ensure optimal performance, longevity, and reliability. Here are the key factors that should be taken into account:
- Load Type and Magnitude:
Determine the type of load (radial, axial, or combined) and the magnitude of the load that the bearing will need to support. Choose a bearing with the appropriate load-carrying capacity to ensure reliable operation.
- Speed and Operating Conditions:
Consider the rotational speed of the application and the operating conditions, such as temperature, humidity, and exposure to contaminants. Different bearing types and materials are suited for varying speeds and environments.
- Accuracy and Precision:
For applications requiring high accuracy and precision, such as machine tool spindles or optical instruments, choose high-precision bearings that can maintain tight tolerances and minimize runout.
- Space Limitations:
If the application has limited space, choose miniature or compact ball bearings that can fit within the available dimensions without compromising performance.
- Thrust and Radial Loads:
Determine whether the application requires predominantly thrust or radial load support. Choose the appropriate type of ball bearing (thrust, radial, or angular contact) based on the primary load direction.
- Alignment and Misalignment:
If the application experiences misalignment between the shaft and housing, consider self-aligning ball bearings that can accommodate angular misalignment.
- Mounting and Installation:
Consider the ease of mounting and dismounting the bearing. Some applications may benefit from features like flanges or snap rings for secure installation.
- Lubrication and Maintenance:
Choose a bearing with appropriate lubrication options based on the application’s speed and temperature range. Consider whether seals or shields are necessary to protect the bearing from contaminants.
- Environmental Conditions:
Factor in the operating environment, including exposure to corrosive substances, chemicals, water, or dust. Choose materials and coatings that can withstand the specific environmental challenges.
- Bearing Material:
Select a bearing material that suits the application’s requirements. Common materials include stainless steel for corrosion resistance and high-carbon chrome steel for general applications.
- Bearing Arrangement:
Consider whether a single-row, double-row, or multiple bearings in a specific arrangement are needed to accommodate the loads and moments present in the application.
By carefully evaluating these factors, engineers and designers can choose the most suitable ball bearing that aligns with the specific demands of the application, ensuring optimal performance, durability, and overall operational efficiency.
editor by CX 2024-05-10
China manufacturer High Quality Angular Contact Ball Bearing 7015AC 7015acm 71815c Bearings for High Precision Machine Tool Engraving Machine ball bearing
Product Description
Product Parameters
Bearing type | Boundary Dimensions( mm ) | Speed Rating(ipm) | Load Rating(kn) | Weight(kg) | ||||
d | D | B | Grease lubrication | Oil lubrication | Dynamic Cr | Static Cor | ||
7000AC | 10 | 26 | 8 | 22000 | 30000 | 4.55 | 1.97 | 0.019 |
7001AC | 12 | 28 | 8 | 20000 | 26000 | 5.1 | 2.38 | 0.571 |
7002AC | 15 | 32 | 9 | 19000 | 24000 | 5.58 | 2.85 | 0.03 |
7003AC | 17 | 35 | 10 | 17000 | 21000 | 6 | 3.25 | 0.04 |
7004AC | 20 | 42 | 12 | 16000 | 19000 | 9.38 | 5.02 | 0.069 |
7005AC | 25 | 47 | 12 | 15000 | 18000 | 10.1 | 5.85 | 0.08 |
7006AC | 30 | 55 | 13 | 13000 | 15000 | 13.2 | 8.3 | 0.116 |
7007AC | 35 | 62 | 14 | 11000 | 13000 | 16 | 10.3 | 0.155 |
7008AC | 40 | 68 | 15 | 9000 | 11000 | 17 | 11.8 | 0.185 |
7009AC | 45 | 75 | 16 | 8000 | 10000 | 21 | 14.8 | 0.23 |
7571AC | 50 | 80 | 16 | 7000 | 9000 | 22.05 | 16.21 | 0.25 |
7011AC | 55 | 90 | 18 | 7000 | 8500 | 30.2 | 21.8 | 0.362 |
7012AC | 60 | 95 | 18 | 6300 | 7500 | 31.65 | 24.22 | 0.385 |
7013AC | 65 | 100 | 18 | 6000 | 7000 | 32 | 24.72 | 0.41 |
7014AC | 70 | 110 | 20 | 5000 | 6700 | 38.5 | 30.5 | 0.575 |
7015AC | 75 | 115 | 20 | 5300 | 6300 | 40.2 | 33.2 | 0.603 |
7016AC | 80 | 125 | 22 | 5000 | 6000 | 47.5 | 39.8 | 0.821 |
7017AC | 85 | 130 | 22 | 4500 | 5600 | 50.8 | 42.8 | 0.848 |
7018AC | 90 | 140 | 24 | 4300 | 5300 | 58 | 49.8 | 1.1 |
7019AC | 95 | 145 | 24 | 4000 | 5000 | 57.8 | 50 | 1.15 |
7571AC | 100 | 150 | 24 | 3800 | 4800 | 64.5 | 56.2 | 1.18 |
7571AC | 110 | 170 | 28 | 3400 | 4300 | 81.8 | 72.8 | 1.89 |
7571AC | 120 | 180 | 28 | 3000 | 3800 | 87.5 | 79.2 | 1.99 |
7026AC | 130 | 200 | 33 | 2800 | 3600 | 105 | 96.8 | 3.08 |
7571AC | 140 | 210 | 33 | 2400 | 3200 | 116 | 108 | 3.17 |
7030AC | 150 | 225 | 35 | 2200 | 3000 | 132 | 125 | 3.9 |
7032AC | 160 | 240 | 38 | 2000 | 2800 | 145 | 138 | 4.83 |
7034AC | 170 | 260 | 42 | 1900 | 2600 | 170 | 170 | 6.5 |
7036AC | 180 | 280 | 46 | 1300 | 2400 | 188 | 198 | 8.51 |
Model | Model | Model | Model | Model | Model | Model | Model | Model | Model | Model | Model |
7000AC | 7212AC | 7408AC | 7048ACM | 7308ACM | 71801C | 71912C | QJ212M | 7201BTN | 7224BM | 7305BM | 7408BM |
7001AC | 7213AC | 7409AC | 7309ACM | 71802C | 71913C | QJ213M | 7202BTN | 7226BM | 7306BM | 7409BM | |
7002AC | 7214AC | 7410AC | 7200ACM | 7310ACM | 71803C | 71914C | QJ214M | 7203BTN | 7228BM | 7307BM | 7410BM |
7003AC | 7215AC | 7411AC | 7201ACM | 7311ACM | 71804C | 71915C | QJ215M | 7204BTN | 7230BM | 7308BM | 7412M |
7004AC | 7216AC | 7412AC | 7202ACM | 7312ACM | 71805C | 71916C | QJ216M | 7205BTN | 7232BM | 7309BM | 7413BM |
7005AC | 7217AC | 7413AC | 7203ACM | 7313ACM | 71806C | 71917C | QJ217M | 7206BTN | 7234BM | 7310BM | 7414BM |
7006AC | 7218AC | 7414AC | 7204ACM | 7314ACM | 71807C | 71918C | QJ218M | 7207BTN | 7236BM | 7311BM | 7416BM |
7007AC | 7219AC | 7415AC | 7205ACM | 7315ACM | 71808C | 71919C | QJ219M | 7208BTN | 7238BM | 7312BM | 7432BM |
7008AC | 7220AC | 7416AC | 7206ACM | 7316ACM | 71809C | 71920C | QJ220M | 7209BTN | 7240BM | 7313BM | |
7009AC | 7221AC | 7207ACM | 7317ACM | 71810C | 71921C | QJ222M | 7210BTN | 7244BM | 7314BM | ||
7571AC | 7222AC | 7000ACM | 7208ACM | 7318ACM | 71811C | 71922C | QJ224M | 7211BTN | 7248BM | 7315BM | |
7011AC | 7224AC | 7001ACM | 7209ACm | 7319AC | 71812C | 71924C | QJ226M | 7212BTN | 7252 BM | 7316BM | |
7012AC | 7226AC | 7002ACM | 7210ACM | 7320ACM | 71813C | 71926C | QJ228M | 7213BTN | 7256BM | 7317BM | |
7013AC | 7228AC | 7003ACM | 7211ACM | 7321ACM | 71814C | 71928C | QJ230M | 7214BTN | 7260BM | 7319BM | |
7014AC | 7230AC | 7004ACM | 7212ACM | 7322ACM | 71815C | 71930C | QJ232M | 7215BTN | 7264BM | 7320BM | |
7015AC | 7005ACM | 7213ACM | 7324ACM | 71816C | 71932C | QJ234M | 7216BTN | 7322BM | |||
7016AC | 7301AC | 7006ACM | 7214ACM | 7326ACM | 71817C | 71934C | QJ236M | 7217BTN | 7324BM | ||
7017AC | 7302AC | 7007ACM | 7215ACM | 7328ACM | 71818C | 71936C | QJ240M | 7218BTN | 7326BM | ||
7018AC | 7303AC | 7008ACM | 7216ACM | 7330ACM | 71819C | 71938C | QJ244M | 7301BTN | 7328BM | ||
7019AC | 7304AC | 7009ACM | 7217ACM | 7332ACM | 71820C | 71940C | 7219BTN | 7302BTN | 7330BM | ||
7571AC | 7305AC | 7571ACM | 7218ACM | 7334ACM | 71821C | 7220BTN | 7332BM | ||||
7571AC | 7306AC | 7011ACM | 7219ACM | 7336ACM | 71822C | QJ1018M | QJ305M | 7222BTN | 7304BTN | 7334BM | |
7571AC | 7307AC | 7012ACM | 7220ACM | 7340ACM | 71824C | QJ1571M | QJ306M | 7224BTN | 7305BTN | 7336BM | |
7571AC | 7308AC | 7013ACM | 7221ACM | 71826C | QJ1571M | QJ307M | 7226BTN | 7306BTN | 7338BM | ||
7026AC | 7309AC | 7014ACM | 7222ACM | 71828C | QJ1571M | QJ308M | 7307BTN | 7340BM | |||
7571AC | 7310AC | 7015ACM | 7224ACM | 7405ACM | 71830C | QJ1026M | QJ309M | 7308BTN | 7344BM | ||
7030AC | 7311AC | 7016ACM | 7226ACM | 7406ACM | 71832C | QJ1571M | QJ310M | 7309BTN | 7318BM | ||
7032AC | 7312AC | 7017ACM | 7228ACM | 7407ACM | 71834C | QJ1030M | QJ311M | 7206BM | 7310BTN | 7356BM | |
7034AC | 7313AC | 7018ACM | 7230ACM | 7408ACM | 71836C | QJ1032M | QJ312M | 7207BM | 7311BTN | ||
7036AC | 7314AC | 7019ACM | 7232ACM | 7409ACM | 71838C | QJ1034M | QJ313M | 7208BM | 7312BTN | ||
7315AC | 7571ACM | 7234ACM | 7410ACM | 71840C | QJ1036M | QJ314M | 7209BM | 7313BTN | |||
7200AC | 7316AC | 7571ACM | 7236ACM | 7411ACM | QJ1038M | QJ315M | 7210BM | 7314BTN | |||
7201AC | 7317AC | 7571ACM | 7238ACM | 7412ACM | 71901C | QJ1040M | QJ316M | 7211BM | 7315BTN | ||
7202AC | 7318AC | 7571ACM | 7240ACM | 7413ACM | 71902C | QJ1044M | QJ317M | 7212BM | 7316BTN | ||
7203AC | 7319AC | 7026ACM | 7244ACM | 7414ACM | 71903C | QJ1048M | QJ318M | 7213BM | 7317BTN | ||
7204AC | 7320AC | 7571ACM | 7415A0M | 71904C | QJ319M | 7214BM | 7318BTN | ||||
7205AC | 7321AC | 7030ACM | 7301ACM | 7416ACM | 71905C | QJ205M | QJ320M | 7215BM | 7319BTN | ||
7206AC | 7322AC | 7032ACM | 7302ACM | 7417ACM | 71906C | QJ206M | QJ322M | 7216BM | 7320BTN | ||
7207AC | 7324AC | 7034ACM | 7303ACM | 7418ACM | 71907C | QJ207M | QJ324M | 7217BM | 7322BTN | ||
7208AC | 7036ACM | 7304A0M | 7420ACM | 71908C | QJ208M | QJ326M | 7218BM | ||||
7209AC | 7405AC | 7038ACM | 7305ACM | 7432ACM | 71909C | QJ209M | QJ328M | 7219BM | |||
7210AC | 7406AC | 7040ACM | 7306ACM | 71910C | QJ210M | QJ330M | 7220BM | ||||
7211AC | 7407AC | 7044ACM | 7307ACM | 71911C | QJ211M | QJ336M | 7222BM |
Our business:Produce and customize various bearing brands. (Packaging and logo can be customized. All copyright belongs to the customer. We promise not to disclose any information.)
We can supply a wide range of Auto bearings. The bearings are widely applicable to themost of cars in the world.
Detailed Photos
Packaging & Shipping
Company Profile
HangZhou Haver Seiko Bearing Co.,Ltd. is a high-end Automotive bearing manufacturer from ZheJiang China. Its headquarters is located in HangZhou,ZheJiang Province.HangZhou Haver Seiko Bearing Co.,Ltd. Exports 80% of its auto parts,covering more than 40% countries in Europe,the Middle East,Southeast Asia, and South America.
As a high-end brand in the automotive bearing manufacturing industry, HangZhou Haver Seiko Bearing Co.,Ltd. has more than 20 years of experience in automotive design and manufacturing,and can meet the most stringent requirements of customers.
Exhibitions&Partners
FAQ
Q:Are you trading company or manufacturer?
–We are the company dealing in trading business and manufacturing business.
Q:What’s the MOQ?
–MOQ is 2pcs for standardized products; 300pcs for customized products. There is no MOQ for sample orders.
Q:How long is the lead time?
–The lead time for sample orders is 1-3 days, for bulk orders is generally in 3-15 days.The delivery time is generally in 2 days after payment. It’s according to the order amount.
Q:Do you offer free samples?
–If you place an order, we can return part of sample fee even all of fee to you. It also depends on the quantity of order and the type of sample. And you just need to pay freight.
Q: Could you customized for me?
–Sure,we can supply OEM service as per your drawing or samples.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Contact Angle: | 25° |
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Aligning: | Non-Aligning Bearing |
Separated: | Unseparated |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you Provide Examples of Industries where Ball Bearings are Crucial Components?
Ball bearings are essential components in a wide range of industries where smooth motion, load support, and precision are vital. Here are some examples of industries where ball bearings play a crucial role:
- Automotive Industry:
Ball bearings are used in various automotive applications, including wheel hubs, transmissions, engines, steering systems, and suspension components. They provide reliable rotation and support in both passenger vehicles and commercial vehicles.
- Aerospace Industry:
In the aerospace sector, ball bearings are found in aircraft engines, landing gear systems, control surfaces, and avionics equipment. Their ability to handle high speeds and precision is vital for aviation safety.
- Industrial Machinery:
Ball bearings are integral to a wide range of industrial machinery, including pumps, compressors, conveyors, machine tools, printing presses, and textile machinery. They facilitate smooth operation and load distribution in these diverse applications.
- Medical Equipment:
In medical devices and equipment, ball bearings are used in surgical instruments, imaging equipment, dental tools, and laboratory machinery. Their precision and smooth movement are crucial for accurate diagnostics and treatments.
- Robotics and Automation:
Ball bearings are key components in robotic arms, automation systems, and manufacturing machinery. They enable precise movement, high-speed operation, and reliable performance in automated processes.
- Renewable Energy:
Wind turbines and solar tracking systems utilize ball bearings to enable efficient rotation and tracking of the wind blades and solar panels. Ball bearings withstand the dynamic loads and environmental conditions in renewable energy applications.
- Marine and Shipbuilding:
Ball bearings are used in marine applications such as ship propulsion systems, steering mechanisms, and marine pumps. They withstand the corrosive environment and provide reliable performance in maritime operations.
- Heavy Equipment and Construction:
In construction machinery like excavators, bulldozers, and cranes, ball bearings support the movement of heavy loads and enable efficient operation in demanding environments.
- Electronics and Consumer Appliances:
Consumer electronics like electric motors, computer hard drives, and household appliances rely on ball bearings for smooth motion and reliable operation.
- Oil and Gas Industry:
In oil and gas exploration and extraction equipment, ball bearings are used in drilling rigs, pumps, and processing machinery. They handle the high loads and harsh conditions of this industry.
These examples demonstrate how ball bearings are indispensable components in various industries, contributing to the efficiency, reliability, and functionality of diverse mechanical systems and equipment.
How do Ceramic Ball Bearings Compare to Traditional Steel Ball Bearings in Terms of Performance?
Ceramic ball bearings and traditional steel ball bearings have distinct characteristics that can impact their performance in various applications. Here’s a comparison of how these two types of bearings differ in terms of performance:
- Material Composition:
Ceramic Ball Bearings:
Ceramic ball bearings use ceramic rolling elements, typically made from materials like silicon nitride (Si3N4) or zirconium dioxide (ZrO2). These ceramics are known for their high hardness, low density, and resistance to corrosion and wear.
Traditional Steel Ball Bearings:
Traditional steel ball bearings use steel rolling elements. The type of steel used can vary, but common materials include chrome steel (52100) and stainless steel (440C). Steel bearings are known for their durability and strength.
- Friction and Heat:
Ceramic Ball Bearings:
Ceramic bearings have lower friction coefficients compared to steel bearings. This results in reduced heat generation during operation, contributing to higher efficiency and potential energy savings.
Traditional Steel Ball Bearings:
Steel bearings can generate more heat due to higher friction coefficients. This can lead to increased energy consumption in applications where efficiency is crucial.
- Weight:
Ceramic Ball Bearings:
Ceramic bearings are lighter than steel bearings due to the lower density of ceramics. This weight reduction can be advantageous in applications where minimizing weight is important.
Traditional Steel Ball Bearings:
Steel bearings are heavier than ceramic bearings due to the higher density of steel. This weight may not be as critical in all applications but could impact overall equipment weight and portability.
- Corrosion Resistance:
Ceramic Ball Bearings:
Ceramic bearings have excellent corrosion resistance, making them suitable for applications in corrosive environments, such as marine or chemical industries.
Traditional Steel Ball Bearings:
Steel bearings are susceptible to corrosion, especially in harsh environments. Stainless steel variants offer improved corrosion resistance but may still corrode over time.
- Speed and Precision:
Ceramic Ball Bearings:
Ceramic bearings can operate at higher speeds due to their lower friction and ability to withstand higher temperatures. They are also known for their high precision and low levels of thermal expansion.
Traditional Steel Ball Bearings:
Steel bearings can operate at high speeds as well, but their heat generation may limit performance in certain applications. Precision steel bearings are also available but may have slightly different characteristics compared to ceramics.
- Cost:
Ceramic Ball Bearings:
Ceramic bearings are generally more expensive to manufacture than steel bearings due to the cost of ceramic materials and the challenges in producing precision ceramic components.
Traditional Steel Ball Bearings:
Steel bearings are often more cost-effective to manufacture, making them a more economical choice for many applications.
In conclusion, ceramic ball bearings and traditional steel ball bearings offer different performance characteristics. Ceramic bearings excel in terms of low friction, heat generation, corrosion resistance, and weight reduction. Steel bearings are durable, cost-effective, and widely used in various applications. The choice between the two depends on the specific requirements of the application, such as speed, precision, corrosion resistance, and budget considerations.
What are the Different Components that Make up a Typical Ball Bearing?
A typical ball bearing consists of several essential components that work together to reduce friction and support loads. Here are the main components that make up a ball bearing:
- Outer Ring:
The outer ring is the stationary part of the bearing that provides support and houses the other components. It contains raceways (grooves) that guide the balls’ movement.
- Inner Ring:
The inner ring is the rotating part of the bearing that attaches to the shaft. It also contains raceways that correspond to those on the outer ring, allowing the balls to roll smoothly.
- Balls:
The spherical balls are the rolling elements that reduce friction between the inner and outer rings. Their smooth rolling motion enables efficient movement and load distribution.
- Cage or Retainer:
The cage, also known as the retainer, maintains a consistent spacing between the balls. It prevents the balls from touching each other, reducing friction and preventing jamming.
- Seals and Shields:
Many ball bearings include seals or shields to protect the internal components from contaminants and retain lubrication. Seals provide better protection against contaminants, while shields offer less resistance to rotation.
- Lubricant:
Lubrication is essential to reduce friction, wear, and heat generation. Bearings are typically filled with lubricants that ensure smooth movement between the balls and raceways.
- Flanges and Snap Rings:
In some designs, flanges or snap rings are added to help position and secure the bearing in its housing or on the shaft. Flanges prevent axial movement, while snap rings secure the bearing radially.
- Raceways:
Raceways are the grooved tracks on the inner and outer rings where the balls roll. The shape and design of the raceways influence the bearing’s load-carrying capacity and performance.
- Anti-Friction Shield:
In certain high-speed applications, a thin anti-friction shield can be placed between the inner and outer rings to minimize friction and heat generation.
These components work together to enable the smooth rolling motion, load support, and reduced friction that characterize ball bearings. The proper design and assembly of these components ensure the bearing’s optimal performance and longevity in various applications.
editor by CX 2024-05-08
China Professional Excellent Quality 1228 Self Aligning Ball Bearings bearing example
Product Description
Self aligning ball bearings mainly bear radial loads and can also withstand small axial loads. The axial displacement of the
shaft (shell) is limited within the clearance limit, with automatic centering performance, allowing normal operation under
conditions of relatively small internal and external inclination. It is suitable for components where the support seat hole cannot
strictly guarantee coaxiality. Self aligning ball bearings are suitable for bearing heavy and impact loads, precision instruments,
low noise motors, automobiles, motorcycles, metallurgy, rolling mills, mines, petroleum, papermaking, cement, sugar squeezing
and other industries, as well as general machinery.
Type |
BALL |
Structure |
Self-Aligning |
Applicable Industries |
Food Shop, Energy & Mining, Food & Beverage Shops, Advertising Company |
Precision Rating |
P0 P6 P5 P4 P2 |
Seals Type |
OPEN OR SEAL |
Number of Row |
Double row |
Product name |
Self-aligning Roller Bearing |
Company Profile
In order to meet the needs of the masses of customers and improve the market competitiveness of our company,
we can provide OEM service according to our customers′ Needs. We have gained ISO9001 certificate, CE certificate,
GOST certificate and SGS certificate. Our target is to carry out the strategic investment along with the development
of market and need of new products. With our strategic, excellent products, top technology and outstanding service,
we sincerely expect cooperation with more customers and friends for a better future. Our main products include
spherical roller bearing, deep groove ball bearings, cylindrical roller bearings, spherical roller bearings, needle roller
bearings, ball bearing units, water pump bearings, automobile bearing, linear motion bearing, oil-less bearings,
bush and self-lubricating bearings, and non-standard bearings. Also, we supply bearings to our domestic peeling
machine factory and the machine exported to India, Malaysia and Russia, no any complaint from customer until now.
“zero defect, zero complaints” as the quality objective.
FAQ
Q: Are you trading company or manufacturer ?
A: We are a trading company specializing in exporting bearings.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the
goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge
Q.You provide free consultation service?
Yes, before, during and after order, anytime.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Product Name: | Self Aligning Ball Bearing |
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Characteristic: | High Precision |
Advantage: | Large Bearing Capacity |
Holder: | Copper and Iron Retainers |
Quality: | High Quality |
Rolling Body: | Roller Bearings |
Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Can you Provide Examples of Industries where Ball Bearings are Crucial Components?
Ball bearings are essential components in a wide range of industries where smooth motion, load support, and precision are vital. Here are some examples of industries where ball bearings play a crucial role:
- Automotive Industry:
Ball bearings are used in various automotive applications, including wheel hubs, transmissions, engines, steering systems, and suspension components. They provide reliable rotation and support in both passenger vehicles and commercial vehicles.
- Aerospace Industry:
In the aerospace sector, ball bearings are found in aircraft engines, landing gear systems, control surfaces, and avionics equipment. Their ability to handle high speeds and precision is vital for aviation safety.
- Industrial Machinery:
Ball bearings are integral to a wide range of industrial machinery, including pumps, compressors, conveyors, machine tools, printing presses, and textile machinery. They facilitate smooth operation and load distribution in these diverse applications.
- Medical Equipment:
In medical devices and equipment, ball bearings are used in surgical instruments, imaging equipment, dental tools, and laboratory machinery. Their precision and smooth movement are crucial for accurate diagnostics and treatments.
- Robotics and Automation:
Ball bearings are key components in robotic arms, automation systems, and manufacturing machinery. They enable precise movement, high-speed operation, and reliable performance in automated processes.
- Renewable Energy:
Wind turbines and solar tracking systems utilize ball bearings to enable efficient rotation and tracking of the wind blades and solar panels. Ball bearings withstand the dynamic loads and environmental conditions in renewable energy applications.
- Marine and Shipbuilding:
Ball bearings are used in marine applications such as ship propulsion systems, steering mechanisms, and marine pumps. They withstand the corrosive environment and provide reliable performance in maritime operations.
- Heavy Equipment and Construction:
In construction machinery like excavators, bulldozers, and cranes, ball bearings support the movement of heavy loads and enable efficient operation in demanding environments.
- Electronics and Consumer Appliances:
Consumer electronics like electric motors, computer hard drives, and household appliances rely on ball bearings for smooth motion and reliable operation.
- Oil and Gas Industry:
In oil and gas exploration and extraction equipment, ball bearings are used in drilling rigs, pumps, and processing machinery. They handle the high loads and harsh conditions of this industry.
These examples demonstrate how ball bearings are indispensable components in various industries, contributing to the efficiency, reliability, and functionality of diverse mechanical systems and equipment.
Are there any Industry Standards or Certifications that Ball Bearings should Meet?
Yes, there are several industry standards and certifications that ball bearings should meet to ensure their quality, performance, and reliability. These standards help manufacturers, engineers, and customers assess the suitability of bearings for specific applications. Some of the key standards and certifications for ball bearings include:
- ISO Standards:
The International Organization for Standardization (ISO) has developed a series of standards related to ball bearings. ISO 15 defines dimensions, boundary dimensions, and tolerances for radial bearings. ISO 281 specifies dynamic load ratings and calculation methods for bearings’ life calculations.
- ABEC (Annular Bearing Engineering Committee) Ratings:
ABEC ratings are commonly used in North America to indicate the precision and performance of ball bearings. Ratings range from ABEC 1 (lowest precision) to ABEC 9 (highest precision). However, it’s important to note that ABEC ratings focus primarily on dimensional tolerances and do not encompass all aspects of bearing quality.
- DIN Standards:
The German Institute for Standardization (Deutsches Institut für Normung, DIN) has published various standards related to ball bearings. DIN 625 covers dimensions for deep groove ball bearings, while DIN 616 provides guidelines for precision angular contact ball bearings.
- JIS (Japanese Industrial Standards):
JIS standards are used in Japan and internationally to define the characteristics and dimensions of various products, including ball bearings. JIS B 1512 outlines the classification and dimensions of rolling bearings.
- ASTM (American Society for Testing and Materials) Standards:
ASTM has standards that cover various aspects of bearing testing, performance, and materials. ASTM F2215, for instance, specifies the requirements for ball bearings used in surgical implants.
- CE Marking:
CE marking indicates that a product complies with European Union health, safety, and environmental requirements. It may be required for bearings used in machinery intended to be sold within the EU market.
- Industry-Specific Standards:
Various industries, such as aerospace, automotive, medical, and nuclear, have specific standards or certifications that bearings must meet to ensure safety, reliability, and compliance with industry-specific requirements.
- Quality Management Systems:
Manufacturers that adhere to quality management systems, such as ISO 9001, demonstrate their commitment to consistent product quality and customer satisfaction. Certification to these systems indicates that the manufacturing process follows established protocols and best practices.
When selecting ball bearings, it’s important to consider the relevant standards and certifications that align with the application’s requirements. This ensures that the bearings meet recognized quality and performance criteria, ultimately contributing to reliable and efficient operation.
What Factors should be Considered when Selecting a Ball Bearing for a Particular Application?
Selecting the right ball bearing for a specific application involves careful consideration of various factors to ensure optimal performance, longevity, and reliability. Here are the key factors that should be taken into account:
- Load Type and Magnitude:
Determine the type of load (radial, axial, or combined) and the magnitude of the load that the bearing will need to support. Choose a bearing with the appropriate load-carrying capacity to ensure reliable operation.
- Speed and Operating Conditions:
Consider the rotational speed of the application and the operating conditions, such as temperature, humidity, and exposure to contaminants. Different bearing types and materials are suited for varying speeds and environments.
- Accuracy and Precision:
For applications requiring high accuracy and precision, such as machine tool spindles or optical instruments, choose high-precision bearings that can maintain tight tolerances and minimize runout.
- Space Limitations:
If the application has limited space, choose miniature or compact ball bearings that can fit within the available dimensions without compromising performance.
- Thrust and Radial Loads:
Determine whether the application requires predominantly thrust or radial load support. Choose the appropriate type of ball bearing (thrust, radial, or angular contact) based on the primary load direction.
- Alignment and Misalignment:
If the application experiences misalignment between the shaft and housing, consider self-aligning ball bearings that can accommodate angular misalignment.
- Mounting and Installation:
Consider the ease of mounting and dismounting the bearing. Some applications may benefit from features like flanges or snap rings for secure installation.
- Lubrication and Maintenance:
Choose a bearing with appropriate lubrication options based on the application’s speed and temperature range. Consider whether seals or shields are necessary to protect the bearing from contaminants.
- Environmental Conditions:
Factor in the operating environment, including exposure to corrosive substances, chemicals, water, or dust. Choose materials and coatings that can withstand the specific environmental challenges.
- Bearing Material:
Select a bearing material that suits the application’s requirements. Common materials include stainless steel for corrosion resistance and high-carbon chrome steel for general applications.
- Bearing Arrangement:
Consider whether a single-row, double-row, or multiple bearings in a specific arrangement are needed to accommodate the loads and moments present in the application.
By carefully evaluating these factors, engineers and designers can choose the most suitable ball bearing that aligns with the specific demands of the application, ensuring optimal performance, durability, and overall operational efficiency.
editor by CX 2024-05-07
China OEM High Precision Auto Parts Industry Machinery Deep Groove Ball Bearing Spherical Roller Bearings Machine Tool Cylindrical Roller Bearing supplier
Product Description
Company Profile
MKS Hydraulics ZheJiang Co., Ltd.is a scientific and professional bearing producing enterprise, gathering R&D, producing and sales as 1 integration.mainly operating on non-standard, special andgeneral bearings.
The company is especially focusing on the research and manufacture of general high-tech production with the 20 years R&D experience, professional R&D staff and advanced equipment, of which 8 sets are imported equipment and 40 sets are high-precision processing equipment. it has invested for building a modern workshop, including 1 Bainite heat processing workshop of world advanced level, 1 machine processing workshop, 2 moder thermostatic &no-dust roller grinders, assembly workshop, physical-chemical testing center, heating laboratory and moder-managed warehouse. Depending on the markets in China and abroad, the company puts an active attitude upon products R&D, resulting a healthy circulation of 1 development generation, 1 reserve generation, and 1 producion generation. The enterprise enlarges the R&D investment, creates own brand, and strives to increase the exporting products of high-tech & high value-added, gains the honorable sales result and grows into 1 of the largest R&D enterprise in China of non-standard bearing and special bearing.
The advanced technology, outstanding quaity and considerable service after sales with enthusiasm make us get the rapid development in quite short time of years, and now it becomes the largest developing and producing enterprise in Asia of concrete carrier truck, speed-reducing machine,mine-digging machine, hydraulic pump spindle bearing and crecent bearing. With the continuing and wholly new developing theory of Technology is the motivation and quality is the life, We are not only pursuing the leading position in China, but also determined to march into the worldwide bearing area during it developing process, The products are mainly applied on the industries of mine, metalurgy, engineering, machineny, machine tool,electronic machine and so on, The products have gained the excllent sales resul in the markets of Europe, Southeast Asia, Middle East and so on in a dozen of countries and areas.
Company Environment
Company Advantages
Packaging & Shipping
FAQ
1. how can we guarantee quality?
Always final Inspection before shipment;
2.what can you buy from us?
Auto Bearing,Bearing Housing,Taper Roller Bearing,Casting,Hydraulic pump,Hydraulic parts,excavator parts and so on.
Ceep groove ball bearing/Self aligning ball bearing/Cylindrical roller bearing/Spherical roller bearing/ Angular contact ball bearing/Tapered roller bearing/ Thrust ball bearing/Thrust cylindrical roller bearing/Needle roller bearing
3. why should you buy from us not from other suppliers?
One stop bearing and mechanical customized parts,
Designed bearing,
Small quantity order available
Factory price offer
OEM ODM bearing service
4.What is the transportation?
lf small quantity,we suggest to send by express,such as DHL,UPS,TNT FEDEX flarge amount,by air or sea shipping.
5.Can we design packaging?
Except regular packing,and we can make customer’s own packing.
6.What’s your payment method?
We can accept LC, T/T, D/P, PayPal, Western Union, Small-amount payment, MoneyGram etc.
7.Can the company provide free samples?
We can provide samples for free. You only need to provide shipping.
8.Is the company a production factory or a trading company?
MKS company is a manufacturing enterprise focusing on bearings ,hydraulic pumps and hydraulic parts , produce and sales.
If you have any questions,Please contact us,We must be reply quickly.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Rolling Body: | Roller Bearings |
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The Number of Rows: | Double |
Outer Dimension: | Medium and Large(120-190mm) |
Material: | Bearing Steel |
Spherical: | Non-Aligning Bearings |
Load Direction: | Radial Bearing |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What are the Challenges Associated with Noise Reduction in Ball Bearings?
Noise reduction in ball bearings is a crucial consideration, especially in applications where noise levels must be minimized for operational efficiency and user comfort. While ball bearings are designed to operate smoothly, there are several challenges associated with reducing noise in their operation:
- Vibration:
Vibration generated by the movement of rolling elements and raceways can lead to noise. Even minor irregularities in bearing components or the mounting system can cause vibration that translates into audible noise.
- Bearing Type and Design:
The type and design of the ball bearing can impact noise generation. For example, deep groove ball bearings are known for their quiet operation, while angular contact bearings can generate more noise due to their higher contact angles.
- Lubrication:
Improper or inadequate lubrication can result in increased friction and wear, leading to noise. Choosing the right lubricant and maintaining proper lubrication levels are essential for reducing noise in ball bearings.
- Bearing Clearance and Preload:
Incorrect clearance or preload settings can lead to noise issues. Excessive clearance or inadequate preload can cause the rolling elements to impact the raceways, resulting in noise during rotation.
- Material and Manufacturing Quality:
The quality of materials and manufacturing processes can affect noise levels. Inconsistent or low-quality materials, improper heat treatment, or manufacturing defects can lead to noise generation during operation.
- Surface Finish:
The surface finish of the rolling elements and raceways can impact noise. Rough surfaces can generate more noise due to increased friction and potential irregularities.
- Sealing and Shielding:
Seals and shields that protect bearings can influence noise levels. While they are necessary for contamination prevention, they can also cause additional friction and generate noise.
- Operating Conditions:
External factors such as temperature, speed, and load can influence noise levels. High speeds or heavy loads can amplify noise due to increased stress on the bearing components.
- Wear and Deterioration:
As ball bearings wear over time, noise levels can increase. Worn components or inadequate lubrication can lead to more significant noise issues as the bearing operates.
To address these challenges and reduce noise in ball bearings, manufacturers and engineers employ various techniques, such as optimizing design, selecting suitable bearing types, using proper lubrication, maintaining accurate preload settings, and ensuring high-quality materials and manufacturing processes. Noise reduction efforts are essential to improve overall product quality, meet noise regulations, and enhance user experience in various applications.
How do Temperature and Environmental Conditions Affect the Performance of Ball Bearings?
Temperature and environmental conditions have a significant impact on the performance and longevity of ball bearings. The operating environment can influence factors such as lubrication effectiveness, material properties, and overall bearing behavior. Here’s how temperature and environmental conditions affect ball bearing performance:
- Lubrication:
Temperature variations can affect the viscosity and flow characteristics of lubricants. Extreme temperatures can cause lubricants to become too thin or too thick, leading to inadequate lubrication and increased friction. In high-temperature environments, lubricants can degrade, reducing their effectiveness.
- Material Properties:
Temperature changes can alter the material properties of the bearing components. High temperatures can lead to thermal expansion, affecting bearing clearances and potentially causing interference between components. Extreme cold temperatures can make materials more brittle and prone to fracture.
- Clearance Changes:
Temperature fluctuations can cause changes in the internal clearance of ball bearings. For instance, at high temperatures, materials expand, leading to increased clearance. This can affect bearing performance, load distribution, and overall stability.
- Corrosion and Contamination:
Harsh environmental conditions, such as exposure to moisture, chemicals, or abrasive particles, can lead to corrosion and contamination of bearing components. Corrosion weakens the material, while contamination accelerates wear and reduces bearing life.
- Thermal Stress:
Rapid temperature changes can result in thermal stress within the bearing components. Differential expansion and contraction between the inner and outer rings can lead to stress and distortion, affecting precision and bearing integrity.
- Noise and Vibration:
Temperature-related changes in material properties and internal clearances can influence noise and vibration levels. Extreme temperatures can lead to increased noise generation and vibration, affecting the overall operation of machinery.
- Lubricant Degradation:
Environmental factors like humidity, dust, and contaminants can lead to premature lubricant degradation. Oxidation, moisture absorption, and the presence of foreign particles can compromise the lubricant’s performance and contribute to increased friction and wear.
- Seal Effectiveness:
Seals and shields that protect bearings from contaminants can be affected by temperature fluctuations. Extreme temperatures can lead to seal hardening, cracking, or deformation, compromising their effectiveness in preventing contamination.
- Choosing Appropriate Bearings:
When selecting ball bearings for specific applications, engineers must consider the expected temperature and environmental conditions. High-temperature bearings, bearings with specialized coatings, and those with enhanced sealing mechanisms may be necessary to ensure reliable performance.
Overall, understanding the impact of temperature and environmental conditions on ball bearing performance is crucial for proper bearing selection, maintenance, and ensuring optimal operation in diverse industries and applications.
What Factors should be Considered when Selecting a Ball Bearing for a Particular Application?
Selecting the right ball bearing for a specific application involves careful consideration of various factors to ensure optimal performance, longevity, and reliability. Here are the key factors that should be taken into account:
- Load Type and Magnitude:
Determine the type of load (radial, axial, or combined) and the magnitude of the load that the bearing will need to support. Choose a bearing with the appropriate load-carrying capacity to ensure reliable operation.
- Speed and Operating Conditions:
Consider the rotational speed of the application and the operating conditions, such as temperature, humidity, and exposure to contaminants. Different bearing types and materials are suited for varying speeds and environments.
- Accuracy and Precision:
For applications requiring high accuracy and precision, such as machine tool spindles or optical instruments, choose high-precision bearings that can maintain tight tolerances and minimize runout.
- Space Limitations:
If the application has limited space, choose miniature or compact ball bearings that can fit within the available dimensions without compromising performance.
- Thrust and Radial Loads:
Determine whether the application requires predominantly thrust or radial load support. Choose the appropriate type of ball bearing (thrust, radial, or angular contact) based on the primary load direction.
- Alignment and Misalignment:
If the application experiences misalignment between the shaft and housing, consider self-aligning ball bearings that can accommodate angular misalignment.
- Mounting and Installation:
Consider the ease of mounting and dismounting the bearing. Some applications may benefit from features like flanges or snap rings for secure installation.
- Lubrication and Maintenance:
Choose a bearing with appropriate lubrication options based on the application’s speed and temperature range. Consider whether seals or shields are necessary to protect the bearing from contaminants.
- Environmental Conditions:
Factor in the operating environment, including exposure to corrosive substances, chemicals, water, or dust. Choose materials and coatings that can withstand the specific environmental challenges.
- Bearing Material:
Select a bearing material that suits the application’s requirements. Common materials include stainless steel for corrosion resistance and high-carbon chrome steel for general applications.
- Bearing Arrangement:
Consider whether a single-row, double-row, or multiple bearings in a specific arrangement are needed to accommodate the loads and moments present in the application.
By carefully evaluating these factors, engineers and designers can choose the most suitable ball bearing that aligns with the specific demands of the application, ensuring optimal performance, durability, and overall operational efficiency.
editor by CX 2024-05-07
China manufacturer Skateboard Bearing Needle Clutch Bearings Self Aligning Roller Deep Groove Ball Angular Contact Spherical Roller Stainless Steel Ceramic carrier bearing
Product Description
Skateboard bearing needle clutch bearings self aligning roller deep groove ball angular contact spherical roller stainless steel ceramic
Application of needle clutch bearings
Needle clutch bearings are a type of bearing that uses needle rollers to transmit torque. They are typically used in applications where high torque and low friction are required, such as in automotive transmissions and power tools.
Needle clutch bearings have a number of advantages over other types of bearings, including:
- High load capacity: Needle rollers are very slender, which allows them to carry a high load for their size.
- Low friction: Needle rollers have a low coefficient of friction, which reduces energy loss and wear.
- Compact size: Needle clutch bearings are very compact, which makes them ideal for use in space-constrained applications.
Needle clutch bearings are used in a wide variety of applications, including:
- Automotive transmissions: Needle clutch bearings are used in the differentials and final drives of automotive transmissions. They transmit the torque from the engine to the wheels.
- Power tools: Needle clutch bearings are used in power tools such as drills, saws, and grinders. They transmit the torque from the motor to the cutting tool.
- Other applications: Needle clutch bearings are also used in a variety of other applications, such as:
- Machinery: Needle clutch bearings are used in machinery such as conveyors, elevators, and cranes.
- Medical equipment: Needle clutch bearings are used in medical equipment such as x-ray machines and MRI machines.
- Aerospace: Needle clutch bearings are used in aerospace applications such as jet engines and rockets.
Needle clutch bearings are a versatile and reliable type of bearing that can be used in a wide variety of applications. They offer high load capacity, low friction, and a compact size, making them ideal for use in demanding environments.
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Rolling Body: | Roller Bearings |
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The Number of Rows: | Single |
Outer Dimension: | Small and Medium-Sized (60-115mm) |
Material: | Bearing Steel |
Spherical: | Aligning Bearings |
Load Direction: | Axial Bearing |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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What are the Common Signs of Wear or Damage in Ball Bearings that Indicate the Need for Replacement?
Ball bearings are subjected to wear and stress during operation, and over time, they may exhibit signs of damage or deterioration that warrant replacement. Recognizing these signs is crucial to prevent catastrophic failure and ensure safe and reliable operation. Here are the common signs of wear or damage in ball bearings:
- Unusual Noise:
If you hear unusual grinding, clicking, or rumbling noises coming from the bearing during operation, it may indicate worn-out or damaged components. Unusual noise suggests that the bearing is no longer operating smoothly.
- Vibration:
Excessive vibration in the machinery can be a sign of bearing wear. Vibrations can result from uneven wear, misalignment, or damaged components within the bearing.
- Increased Temperature:
Higher operating temperatures than usual may indicate increased friction due to inadequate lubrication, wear, or other issues. Monitoring the bearing’s temperature can help identify potential problems.
- Irregular Movement:
If you notice irregular movement, jerking, or sticking during rotation, it could be a sign that the bearing is no longer operating smoothly. This may be due to damaged rolling elements or raceways.
- Reduced Performance:
If the machinery’s performance has decreased, it may be due to a compromised bearing. Reduced efficiency, increased energy consumption, or a decline in overall performance could be indicators of bearing wear.
- Visible Wear or Damage:
Inspect the bearing for visible signs of wear, such as pitting, scoring, or discoloration on the rolling elements or raceways. Severe wear or damage is a clear indication that the bearing needs replacement.
- Leakage or Contamination:
If there is evidence of lubricant leakage, contamination, or the presence of foreign particles around the bearing, it suggests that the seal or shield may be compromised, leading to potential damage.
- Looseness or Excessive Play:
If you can feel excessive play or looseness when manually moving the bearing, it could indicate worn-out components or misalignment.
- Reduced Lifespan:
If the bearing’s expected lifespan is significantly shorter than usual, it may be due to inadequate lubrication, excessive loads, or improper installation, leading to accelerated wear.
- Frequent Failures:
If the bearing is consistently failing despite regular maintenance and proper use, it could indicate a chronic issue that requires addressing, such as inadequate lubrication or misalignment.
It’s important to conduct regular inspections, monitor performance, and address any signs of wear or damage promptly. Replacing worn or damaged ball bearings in a timely manner can prevent further damage to machinery, reduce downtime, and ensure safe and efficient operation.
Are there any Industry Standards or Certifications that Ball Bearings should Meet?
Yes, there are several industry standards and certifications that ball bearings should meet to ensure their quality, performance, and reliability. These standards help manufacturers, engineers, and customers assess the suitability of bearings for specific applications. Some of the key standards and certifications for ball bearings include:
- ISO Standards:
The International Organization for Standardization (ISO) has developed a series of standards related to ball bearings. ISO 15 defines dimensions, boundary dimensions, and tolerances for radial bearings. ISO 281 specifies dynamic load ratings and calculation methods for bearings’ life calculations.
- ABEC (Annular Bearing Engineering Committee) Ratings:
ABEC ratings are commonly used in North America to indicate the precision and performance of ball bearings. Ratings range from ABEC 1 (lowest precision) to ABEC 9 (highest precision). However, it’s important to note that ABEC ratings focus primarily on dimensional tolerances and do not encompass all aspects of bearing quality.
- DIN Standards:
The German Institute for Standardization (Deutsches Institut für Normung, DIN) has published various standards related to ball bearings. DIN 625 covers dimensions for deep groove ball bearings, while DIN 616 provides guidelines for precision angular contact ball bearings.
- JIS (Japanese Industrial Standards):
JIS standards are used in Japan and internationally to define the characteristics and dimensions of various products, including ball bearings. JIS B 1512 outlines the classification and dimensions of rolling bearings.
- ASTM (American Society for Testing and Materials) Standards:
ASTM has standards that cover various aspects of bearing testing, performance, and materials. ASTM F2215, for instance, specifies the requirements for ball bearings used in surgical implants.
- CE Marking:
CE marking indicates that a product complies with European Union health, safety, and environmental requirements. It may be required for bearings used in machinery intended to be sold within the EU market.
- Industry-Specific Standards:
Various industries, such as aerospace, automotive, medical, and nuclear, have specific standards or certifications that bearings must meet to ensure safety, reliability, and compliance with industry-specific requirements.
- Quality Management Systems:
Manufacturers that adhere to quality management systems, such as ISO 9001, demonstrate their commitment to consistent product quality and customer satisfaction. Certification to these systems indicates that the manufacturing process follows established protocols and best practices.
When selecting ball bearings, it’s important to consider the relevant standards and certifications that align with the application’s requirements. This ensures that the bearings meet recognized quality and performance criteria, ultimately contributing to reliable and efficient operation.
What are the Different Components that Make up a Typical Ball Bearing?
A typical ball bearing consists of several essential components that work together to reduce friction and support loads. Here are the main components that make up a ball bearing:
- Outer Ring:
The outer ring is the stationary part of the bearing that provides support and houses the other components. It contains raceways (grooves) that guide the balls’ movement.
- Inner Ring:
The inner ring is the rotating part of the bearing that attaches to the shaft. It also contains raceways that correspond to those on the outer ring, allowing the balls to roll smoothly.
- Balls:
The spherical balls are the rolling elements that reduce friction between the inner and outer rings. Their smooth rolling motion enables efficient movement and load distribution.
- Cage or Retainer:
The cage, also known as the retainer, maintains a consistent spacing between the balls. It prevents the balls from touching each other, reducing friction and preventing jamming.
- Seals and Shields:
Many ball bearings include seals or shields to protect the internal components from contaminants and retain lubrication. Seals provide better protection against contaminants, while shields offer less resistance to rotation.
- Lubricant:
Lubrication is essential to reduce friction, wear, and heat generation. Bearings are typically filled with lubricants that ensure smooth movement between the balls and raceways.
- Flanges and Snap Rings:
In some designs, flanges or snap rings are added to help position and secure the bearing in its housing or on the shaft. Flanges prevent axial movement, while snap rings secure the bearing radially.
- Raceways:
Raceways are the grooved tracks on the inner and outer rings where the balls roll. The shape and design of the raceways influence the bearing’s load-carrying capacity and performance.
- Anti-Friction Shield:
In certain high-speed applications, a thin anti-friction shield can be placed between the inner and outer rings to minimize friction and heat generation.
These components work together to enable the smooth rolling motion, load support, and reduced friction that characterize ball bearings. The proper design and assembly of these components ensure the bearing’s optimal performance and longevity in various applications.
editor by CX 2024-05-06