Product Description
Product Description
A linear guideway allows a type of linear motion that utilizes rolling elements such as balls or rollers. By using recirculating rolling elements between the rail and the block, a linear guideway can achieve high precision linear motion.
Application:
CNC Machining Centre
CNC Lathe
Industrial robots
Semiconductor machines
Measuring machine
Transporting machine
Welding machine etc.
Product Parameters
Packaging & Shipping
Our Advantages
1. We have over 10 years’ experience.
2. OEM or Non-Standard Bearings: Any requirement for Non-standard bearings is easily fulfilled by us due to our vast knowledge and links in the industry.
3. After Sales Service and Technical Assistance: Our company provides after-sales service and technical assistance as per the customer’s requirements and needs.
4. Quick Delivery: Our company provides just-in-time delivery with our streamlined supply chain.
5.We attend promptly to any customer questions. We believe that if our customers are satisfied then it proves our worth. Our customers are always given quick support.
Please contact us immediately if you have any questions.
Related Products
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Workshop Crane |
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| Material: | Bearing Steel |
| Driven Type: | AC |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the Common Signs of Wear or Damage in Ball Bearings that Indicate the Need for Replacement?
Ball bearings are subjected to wear and stress during operation, and over time, they may exhibit signs of damage or deterioration that warrant replacement. Recognizing these signs is crucial to prevent catastrophic failure and ensure safe and reliable operation. Here are the common signs of wear or damage in ball bearings:
- Unusual Noise:
If you hear unusual grinding, clicking, or rumbling noises coming from the bearing during operation, it may indicate worn-out or damaged components. Unusual noise suggests that the bearing is no longer operating smoothly.
- Vibration:
Excessive vibration in the machinery can be a sign of bearing wear. Vibrations can result from uneven wear, misalignment, or damaged components within the bearing.
- Increased Temperature:
Higher operating temperatures than usual may indicate increased friction due to inadequate lubrication, wear, or other issues. Monitoring the bearing’s temperature can help identify potential problems.
- Irregular Movement:
If you notice irregular movement, jerking, or sticking during rotation, it could be a sign that the bearing is no longer operating smoothly. This may be due to damaged rolling elements or raceways.
- Reduced Performance:
If the machinery’s performance has decreased, it may be due to a compromised bearing. Reduced efficiency, increased energy consumption, or a decline in overall performance could be indicators of bearing wear.
- Visible Wear or Damage:
Inspect the bearing for visible signs of wear, such as pitting, scoring, or discoloration on the rolling elements or raceways. Severe wear or damage is a clear indication that the bearing needs replacement.
- Leakage or Contamination:
If there is evidence of lubricant leakage, contamination, or the presence of foreign particles around the bearing, it suggests that the seal or shield may be compromised, leading to potential damage.
- Looseness or Excessive Play:
If you can feel excessive play or looseness when manually moving the bearing, it could indicate worn-out components or misalignment.
- Reduced Lifespan:
If the bearing’s expected lifespan is significantly shorter than usual, it may be due to inadequate lubrication, excessive loads, or improper installation, leading to accelerated wear.
- Frequent Failures:
If the bearing is consistently failing despite regular maintenance and proper use, it could indicate a chronic issue that requires addressing, such as inadequate lubrication or misalignment.
It’s important to conduct regular inspections, monitor performance, and address any signs of wear or damage promptly. Replacing worn or damaged ball bearings in a timely manner can prevent further damage to machinery, reduce downtime, and ensure safe and efficient operation.
How do Miniature Ball Bearings Differ from Standard-sized Ones, and Where are They Commonly Used?
Miniature ball bearings, as the name suggests, are smaller in size compared to standard-sized ball bearings. They have distinct characteristics and are designed to meet the unique requirements of applications that demand compactness, precision, and efficient rotation in confined spaces. Here’s how miniature ball bearings differ from standard-sized ones and where they are commonly used:
- Size:
The most noticeable difference is their size. Miniature ball bearings typically have outer diameters ranging from a few millimeters to around 30 millimeters, while standard-sized ball bearings have larger dimensions suitable for heavier loads and higher speeds.
- Load Capacity:
Due to their smaller size, miniature ball bearings have lower load-carrying capacities compared to standard-sized bearings. They are designed for light to moderate loads and are often used in applications where precision and compactness are prioritized over heavy load support.
- Precision:
Miniature ball bearings are known for their high precision and accuracy. They are manufactured to tighter tolerances, making them suitable for applications requiring precise motion control and low levels of vibration.
- Speed:
Miniature ball bearings can achieve higher speeds than standard-sized bearings due to their smaller size and lower mass. This makes them ideal for applications involving high-speed rotation.
- Friction and Efficiency:
Miniature ball bearings generally have lower friction due to their smaller contact area. This contributes to higher efficiency and reduced heat generation in applications that require smooth and efficient motion.
- Applications:
Miniature ball bearings find applications in various industries and sectors:
- Electronics and Consumer Devices:
They are used in small motors, computer disk drives, printers, and miniature fans, where space is limited but precise motion is essential.
- Medical and Dental Equipment:
Miniature bearings are used in medical devices such as surgical instruments, dental handpieces, and diagnostic equipment due to their precision and compactness.
- Robotics and Automation:
Miniature ball bearings are integral to robotic arms, miniature conveyors, and automation systems, enabling precise movement in confined spaces.
- Aerospace and Defense:
They are used in applications like UAVs (drones), aerospace actuators, and satellite components where size and weight constraints are critical.
- Optics and Instrumentation:
Miniature bearings play a role in optical instruments, cameras, and measuring devices, providing smooth rotation and accurate positioning.
Overall, miniature ball bearings are specialized components designed for applications where space, precision, and efficient rotation are paramount. Their compactness and high precision make them crucial in various industries requiring reliable motion control in limited spaces.
How does Lubrication Impact the Performance and Lifespan of Ball Bearings?
Lubrication plays a critical role in the performance and lifespan of ball bearings. Proper lubrication ensures smooth operation, reduces friction, minimizes wear, and prevents premature failure. Here’s how lubrication impacts ball bearings:
- Friction Reduction:
Lubrication creates a thin film between the rolling elements (balls) and the raceways of the bearing. This film reduces friction by separating the surfaces and preventing direct metal-to-metal contact. Reduced friction results in lower energy consumption, heat generation, and wear.
- Wear Prevention:
Lubricants create a protective barrier that prevents wear and damage to the bearing’s components. Without proper lubrication, the repeated rolling and sliding of the balls against the raceways would lead to accelerated wear, surface pitting, and eventual failure.
- Heat Dissipation:
Lubricants help dissipate heat generated during operation. The rolling elements and raceways can generate heat due to friction. Adequate lubrication carries away this heat, preventing overheating and maintaining stable operating temperatures.
- Corrosion Resistance:
Lubrication prevents moisture and contaminants from coming into direct contact with the bearing’s surfaces. This helps protect the bearing against corrosion, rust, and the formation of debris that can compromise its performance and longevity.
- Noise Reduction:
Lubricated ball bearings operate quietly because the lubricant cushions and dampens vibrations caused by the rolling motion. This noise reduction is crucial in applications where noise levels need to be minimized.
- Seal Protection:
Lubricants help maintain the effectiveness of seals or shields that protect the bearing from contaminants. They create a barrier that prevents particles from entering the bearing and causing damage.
- Improved Efficiency:
Properly lubricated ball bearings operate with reduced friction, leading to improved overall efficiency. This is especially important in applications where energy efficiency is a priority.
- Lifespan Extension:
Effective lubrication significantly extends the lifespan of ball bearings. Bearings that are properly lubricated experience less wear, reduced fatigue, and a lower likelihood of premature failure.
- Selection of Lubricant:
Choosing the right lubricant is essential. Factors such as speed, temperature, load, and environmental conditions influence the choice of lubricant type and viscosity. Some common lubricant options include grease and oil-based lubricants.
- Regular Maintenance:
Regular lubrication maintenance is crucial to ensure optimal bearing performance. Bearings should be inspected and relubricated according to manufacturer recommendations and based on the application’s operating conditions.
In summary, proper lubrication is essential for the optimal performance, longevity, and reliability of ball bearings. It reduces friction, prevents wear, dissipates heat, protects against corrosion, and contributes to smooth and efficient operation in various industrial and mechanical applications.
editor by CX 2024-05-15
China Hot selling Bearing Housing Affordable Ucpa 205 206 Insert Ball Bearing and Units Pillow Block Bearings for Motor Parts wholesaler
Product Description
PRODUCT PICTURES
OUR SERVICES
We can provide manufacturing capabilities and services of regular bearings for you, or customized non-standard bearings as you required.
BEARING:
— Dimensions
— Material
— Tolerance standard
APPEARANCE:
— Logo (Laser Marking)
— Package Design
40+ YEARS EXPERIENCE
CONTINUOUS AND STABLE DELIVERY OF PRODUCTS.
With over 40 years experience of the bearing manufacturing, we know how to make good bearings with less cost consistently and efficiently.
We use advanced CNC turning, grinding, and superfinishing machines to ensure high, stable, and accurate machining. All of your goods, from the most economical category, to the highest rated category, will always be manufactured precisely to the standards you require.
OWN HEAT TREATMENT
CONTROALLABLE COST AND QUALITY.
Heat treatment is 1 of the crucial processes to ensure high performance of bearing materials. Compared with other manufacturers, we can produce higher quality bearings at smaller cost, with a more flexible and controllable production schedule, and in a shorter time.
We have 6 heat treatment production lines.
Bearings are heated uniformly, with small deformation and little/no oxidized decarburization, which can make them have high hardness, high fatigue resistance, good wear resistance, dimensional stability, and excellent mechanical strength.
OUTSTXIHU (WEST LAKE) DIS. QUALITY
LOW NOISE, LOW FRICTION AND LONG LIFE.
All our products are characterized by low noise, low friction and long life. This is due to our attention to the roundness, waviness and surface roughness of bearing raceway.
Our products fully meets the requirements of national and international standards according to the testing result of roughness, roundness, hardness, vibration noise, vibration velocity.
PACKING
PACKAGING THAT HELPS SELL.
1, Inner package
Corrosion and Dust Proof PE plastic film / bag packing + Tube packing, or Wrapping tape for larger bearings.
2, Corrugated Individual Box
Our attractive sales-helpful “3-JOYS” package, or as the design of your package.
3, Outer package
Corrugated carton + Wooden pallet
MODERN WELL-ORGANIZED WAREHOUSE
· Constant temperature (20°C) and humidity (RH 52%) warehouse
· Hundreds of models on hand, short delivery time.
HONOR & SYSTEM CERTIFICATES
EXHIBITION
SAMPLES POLICY
FREE SAMPLES AND SHIPPING
We are happy to send you free samples of our bearings for field testing. All transportation costs will be paid by us.
Please note: Depending on the model and value of samples, this policy may not apply!
Please contact our sales staff for details.
TRANSPORTATION
FASTEST DELIVERY TO CUSTOMERS
CUSTOMERS FEEDBACK
PAYMENT TERMS
To facilitate your payment, we offer a variety of options!
FAQ
1, About the lead time.
This depends on several factors, like Is the production schedule tight? Is there a corresponding model in stock, and is there enough of this model in stock? How many pcs of that model would be ordered?
Simply speaking, based on a 20′ GP container load:
| If the model your Preferred is | Sufficient stock | Lead Time |
| Regular models | YES | Within 7 days |
| Regular models | NO | Within 30 days |
| Non-regular model | NO | About 50 days |
For accurate estimate, please contact with our sale stuff. Thanks.
2, Minimum order quantity.
Even just ONE piece of bearing is ok for us.
3, If you don’t know which model is the right choice…
We would like to give you some advise if you like, according to the real situation and demand of your local market. Our purpose is to help you to get proper and right models for your customers, so that you would make a better sales and income finally.
4, Factory Inspection
We surely would welcome you or your representatives to come to our plants or working offices to take a good look and chat with our hardworking CZPT employees. Ask our sales stuff and she/he will arrange that for you.
OPTIONS OF SPECIFICATION AND STHangZhouRD
| Subject | Symbol | Description |
| Material of Housing | N/A | Cast Iron/ Steel |
| Stainless Steel | ||
| Press Steel Plate | ||
| Plastic | ||
| Bearing Type Code | UC | Cylindrical bore, with set screws |
| UK | Tapered bore (for adapter) | |
| NA/UEL | Cylindrical bore (with eccentric locking collar) | |
| UE | Cylindrical bore with eccentric locking collar (light duty type) | |
| UB | Flat head at 1 end, with set screws (light duty type) | |
| SB | Cylindrical bore, with set screws (light duty type) | |
| SA | Cylindrical bore, with eccentric locking collar | |
| SU | Cylindrical bore, with set screws | |
| Housing Type Code | P | Pillow block type |
| PA | Tapered-base pillow block type | |
| LP | Light duty pillow block type | |
| IP | Thick section pillow block type | |
| HP | Center height pillow block type | |
| F | Square-flanged type | |
| FA | Adjustable rhombic-flanged type | |
| FB | Three-bolt flange type | |
| FL | Rhombic-flanged type | |
| FC | Round-flanged type with spigot joint | |
| FS | Square-flanged type | |
| C | Cartridge type | |
| T | Take-up type | |
| SP | Pillow block type (stainless-type) | |
| ST | Take-up type (stainless-series) | |
| Sealing Type | RS | Rubber seal on 1 side. |
| 2RS | Rubber seals on both sides. | |
| RZ | Rubber seal on 1 side. (non-contact) | |
| 2RZ | Rubber seal on both sides(non-contact) | |
| Z | Metal shield on 1 side. | |
| 2Z | Metal shields on both sides. | |
| RSZ | Rubber seal on 1 side, metal shields on other side | |
| RZZ | Rubber seal on 1 side, metal shields on other side (non-contact) |
|
| L2 | Double-lip seal | |
| L3 | Triple-lip seal |
PRODUCT PARAMETERS
This tech sheet may not contain all or every piece of information you want to know. Please contact our sales staff to obtain or compare the information.
In metric: mm
| Bearing No. | Shaft Dia | Dimensions(mm) | Weight (kg) |
||||||
| d | D | Bi | Be | N | M | G | Ds | ||
| mm | mm | ||||||||
| UC202 | 15 | 40 | 27.4 | 14 | 11.5 | 15.9 | 4.5 | M5×0.8 | 0.14 |
| UC203 | 17 | 40 | 27.4 | 14 | 11.5 | 15.9 | 4.5 | M5×0.8 | 0.13 |
| UC204 | 20 | 47 | 31 | 17 | 12.3 | 18.7 | 5 | M6×1.0 | 0.18 |
| UC205 | 25 | 52 | 34.1 | 17 | 14.3 | 19.8 | 5 | M6×1.0 | 0.22 |
| UC206 | 30 | 62 | 38.1 | 19 | 15.9 | 22.2 | 5 | M6×1.0 | 0.34 |
| UC207 | 35 | 72 | 42.9 | 20 | 17.5 | 25.4 | 7 | M8×1.0 | 0.52 |
| UC208 | 40 | 80 | 49.2 | 21 | 19 | 30.2 | 8 | M8×1.0 | 0.68 |
| UC209 | 45 | 85 | 49.2 | 22 | 19 | 30.2 | 8 | M8×1.0 | 0.78 |
| UC210 | 50 | 90 | 51.6 | 22 | 19 | 32.6 | 10 | M10×1.25 | 0.85 |
| UC211 | 55 | 100 | 55.6 | 25 | 22.2 | 33.4 | 10 | M10×1.25 | 1.22 |
| UC212 | 60 | 110 | 65.1 | 27 | 25.4 | 39.7 | 10 | M10×1.25 | 1.65 |
| UC213 | 65 | 120 | 65.1 | 29 | 25.4 | 39.7 | 10 | M10×1.25 | 1.96 |
| UC214 | 70 | 125 | 74.6 | 30 | 30.2 | 44.4 | 12 | M12×1.5 | 2.06 |
| UC215 | 75 | 130 | 77.8 | 30 | 33.3 | 44.5 | 12 | M12×1.5 | 2.3 |
| UC216 | 80 | 140 | 82.6 | 33 | 33.3 | 49.3 | 12 | M12×1.5 | 2.79 |
| UC217 | 85 | 150 | 85.7 | 35 | 34.1 | 51.6 | 12 | M12×1.5 | 3.59 |
| UC218 | 90 | 160 | 96 | 37 | 39.7 | 56.3 | 12 | M12×1.5 | 4.56 |
| UC305 | 25 | 62 | 38 | 20 | 15 | 23 | 6 | M6×1.0 | 0.35 |
| UC306 | 30 | 72 | 43 | 23 | 17 | 26 | 6 | M8×1.0 | 0.56 |
| UC307 | 35 | 80 | 48 | 25 | 19 | 29 | 8 | M8×1.0 | 0.71 |
| UC308 | 40 | 90 | 52 | 27 | 19 | 33 | 10 | M10×1.25 | 1 |
| UC309 | 45 | 100 | 57 | 29 | 22 | 35 | 10 | M10×1.25 | 1.36 |
| UC310 | 50 | 110 | 61 | 32 | 22 | 39 | 12 | M12×1.50 | 1.65 |
| UC311 | 55 | 120 | 66 | 34 | 25 | 41 | 12 | M12×1.50 | 2.08 |
| UC312 | 60 | 130 | 71 | 36 | 26 | 45 | 12 | M12×1.50 | 2.6 |
| UC313 | 65 | 140 | 75 | 38 | 30 | 45 | 12 | M12×1.50 | 3.24 |
| UC314 | 70 | 150 | 78 | 40 | 33 | 45 | 12 | M12×1.50 | 3.91 |
| UC315 | 75 | 160 | 82 | 42 | 32 | 50 | 14 | M14×1.50 | 4.7 |
| UC316 | 80 | 170 | 86 | 44 | 34 | 52 | 16 | M16×1.50 | 5.06 |
| UC317 | 85 | 180 | 96 | 46 | 40 | 56 | 16 | M16×1.50 | 6.9 |
| UC318 | 90 | 190 | 96 | 48 | 40 | 56 | 16 | M16×1.50 | 8.03 |
| UC319 | 95 | 200 | 103 | 50 | 41 | 62 | 16 | M16×1.50 | 8.91 |
| UC320 | 100 | 215 | 108 | 54 | 42 | 66 | 18 | M18×1.50 | 11.2 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Aligning: | Non-Aligning Bearing |
|---|---|
| Separated: | Unseparated |
| Feature: | High Temperature, High Speed |
| Rows Number: | Single |
| Raceway: | Deep Groove Raceway |
| Material: | Bearing Steel |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the Materials Typically Used in Manufacturing Ball Bearings and Their Advantages?
Ball bearings are manufactured using a variety of materials, each chosen for its specific properties and advantages in various applications. Here are some commonly used materials in ball bearing manufacturing and their respective benefits:
- High-Carbon Chrome Steel (AISI 52100):
This is the most common material used for ball bearing manufacturing. It offers excellent hardness, wear resistance, and fatigue strength. High-carbon chrome steel bearings are suitable for a wide range of applications, from industrial machinery to automotive components.
- Stainless Steel (AISI 440C, AISI 304, AISI 316):
Stainless steel bearings are corrosion-resistant and suitable for applications where moisture, chemicals, or exposure to harsh environments are concerns. AISI 440C offers high hardness and corrosion resistance, while AISI 304 and AISI 316 provide good corrosion resistance and are often used in food and medical industries.
- Ceramic:
Ceramic bearings use silicon nitride (Si3N4) or zirconia (ZrO2) balls. Ceramic materials offer high stiffness, low density, and excellent resistance to corrosion and heat. Ceramic bearings are commonly used in high-speed and high-temperature applications, such as in aerospace and racing industries.
- Plastic (Polyamide, PEEK):
Plastic bearings are lightweight and offer good corrosion resistance. Polyamide bearings are commonly used due to their low friction and wear properties. Polyether ether ketone (PEEK) bearings provide high-temperature resistance and are suitable for demanding environments.
- Bronze:
Bronze bearings are often used in applications where self-lubrication is required. Bronze has good thermal conductivity and wear resistance. Bearings made from bronze are commonly used in machinery requiring frequent starts and stops.
- Hybrid Bearings:
Hybrid bearings combine steel rings with ceramic balls. These bearings offer a balance between the advantages of both materials, such as improved stiffness and reduced weight. Hybrid bearings are used in applications where high speeds and low friction are essential.
- Specialty Alloys:
For specific applications, specialty alloys may be used to meet unique requirements. For example, bearings used in extreme temperatures or corrosive environments may be made from materials like titanium or hastelloy.
- Coated Bearings:
Bearings may also be coated with thin layers of materials like diamond-like carbon (DLC) or other coatings to enhance performance, reduce friction, and improve wear resistance.
The choice of material depends on factors such as application requirements, operating conditions, load, speed, and environmental factors. Selecting the right material is essential for ensuring optimal bearing performance, longevity, and reliability in diverse industries and applications.
Are there any Industry Standards or Certifications that Ball Bearings should Meet?
Yes, there are several industry standards and certifications that ball bearings should meet to ensure their quality, performance, and reliability. These standards help manufacturers, engineers, and customers assess the suitability of bearings for specific applications. Some of the key standards and certifications for ball bearings include:
- ISO Standards:
The International Organization for Standardization (ISO) has developed a series of standards related to ball bearings. ISO 15 defines dimensions, boundary dimensions, and tolerances for radial bearings. ISO 281 specifies dynamic load ratings and calculation methods for bearings’ life calculations.
- ABEC (Annular Bearing Engineering Committee) Ratings:
ABEC ratings are commonly used in North America to indicate the precision and performance of ball bearings. Ratings range from ABEC 1 (lowest precision) to ABEC 9 (highest precision). However, it’s important to note that ABEC ratings focus primarily on dimensional tolerances and do not encompass all aspects of bearing quality.
- DIN Standards:
The German Institute for Standardization (Deutsches Institut für Normung, DIN) has published various standards related to ball bearings. DIN 625 covers dimensions for deep groove ball bearings, while DIN 616 provides guidelines for precision angular contact ball bearings.
- JIS (Japanese Industrial Standards):
JIS standards are used in Japan and internationally to define the characteristics and dimensions of various products, including ball bearings. JIS B 1512 outlines the classification and dimensions of rolling bearings.
- ASTM (American Society for Testing and Materials) Standards:
ASTM has standards that cover various aspects of bearing testing, performance, and materials. ASTM F2215, for instance, specifies the requirements for ball bearings used in surgical implants.
- CE Marking:
CE marking indicates that a product complies with European Union health, safety, and environmental requirements. It may be required for bearings used in machinery intended to be sold within the EU market.
- Industry-Specific Standards:
Various industries, such as aerospace, automotive, medical, and nuclear, have specific standards or certifications that bearings must meet to ensure safety, reliability, and compliance with industry-specific requirements.
- Quality Management Systems:
Manufacturers that adhere to quality management systems, such as ISO 9001, demonstrate their commitment to consistent product quality and customer satisfaction. Certification to these systems indicates that the manufacturing process follows established protocols and best practices.
When selecting ball bearings, it’s important to consider the relevant standards and certifications that align with the application’s requirements. This ensures that the bearings meet recognized quality and performance criteria, ultimately contributing to reliable and efficient operation.
What are the Different Components that Make up a Typical Ball Bearing?
A typical ball bearing consists of several essential components that work together to reduce friction and support loads. Here are the main components that make up a ball bearing:
- Outer Ring:
The outer ring is the stationary part of the bearing that provides support and houses the other components. It contains raceways (grooves) that guide the balls’ movement.
- Inner Ring:
The inner ring is the rotating part of the bearing that attaches to the shaft. It also contains raceways that correspond to those on the outer ring, allowing the balls to roll smoothly.
- Balls:
The spherical balls are the rolling elements that reduce friction between the inner and outer rings. Their smooth rolling motion enables efficient movement and load distribution.
- Cage or Retainer:
The cage, also known as the retainer, maintains a consistent spacing between the balls. It prevents the balls from touching each other, reducing friction and preventing jamming.
- Seals and Shields:
Many ball bearings include seals or shields to protect the internal components from contaminants and retain lubrication. Seals provide better protection against contaminants, while shields offer less resistance to rotation.
- Lubricant:
Lubrication is essential to reduce friction, wear, and heat generation. Bearings are typically filled with lubricants that ensure smooth movement between the balls and raceways.
- Flanges and Snap Rings:
In some designs, flanges or snap rings are added to help position and secure the bearing in its housing or on the shaft. Flanges prevent axial movement, while snap rings secure the bearing radially.
- Raceways:
Raceways are the grooved tracks on the inner and outer rings where the balls roll. The shape and design of the raceways influence the bearing’s load-carrying capacity and performance.
- Anti-Friction Shield:
In certain high-speed applications, a thin anti-friction shield can be placed between the inner and outer rings to minimize friction and heat generation.
These components work together to enable the smooth rolling motion, load support, and reduced friction that characterize ball bearings. The proper design and assembly of these components ensure the bearing’s optimal performance and longevity in various applications.
editor by CX 2024-05-10
China manufacturer High Precision Ceramic Needle Pillow Block Auto Deep Groove Bearing Tapered Roller Bearing Angular Contact Ball Bearing bearing and race
Product Description
Company Profile
MKS Hydraulics ZheJiang Co., Ltd.is a scientific and professional bearing producing enterprise, gathering R&D, producing and sales as 1 integration.mainly operating on non-standard, special andgeneral bearings.
The company is especially focusing on the research and manufacture of general high-tech production with the 20 years R&D experience, professional R&D staff and advanced equipment, of which 8 sets are imported equipment and 40 sets are high-precision processing equipment. it has invested for building a modern workshop, including 1 Bainite heat processing workshop of world advanced level, 1 machine processing workshop, 2 moder thermostatic &no-dust roller grinders, assembly workshop, physical-chemical testing center, heating laboratory and moder-managed warehouse. Depending on the markets in China and abroad, the company puts an active attitude upon products R&D, resulting a healthy circulation of 1 development generation, 1 reserve generation, and 1 producion generation. The enterprise enlarges the R&D investment, creates own brand, and strives to increase the exporting products of high-tech & high value-added, gains the honorable sales result and grows into 1 of the largest R&D enterprise in China of non-standard bearing and special bearing.
The advanced technology, outstanding quaity and considerable service after sales with enthusiasm make us get the rapid development in quite short time of years, and now it becomes the largest developing and producing enterprise in Asia of concrete carrier truck, speed-reducing machine,mine-digging machine, hydraulic pump spindle bearing and crecent bearing. With the continuing and wholly new developing theory of Technology is the motivation and quality is the life, We are not only pursuing the leading position in China, but also determined to march into the worldwide bearing area during it developing process, The products are mainly applied on the industries of mine, metalurgy, engineering, machineny, machine tool,electronic machine and so on, The products have gained the excllent sales resul in the markets of Europe, Southeast Asia, Middle East and so on in a dozen of countries and areas.
Company Environment
Company Advantages
Packaging & Shipping
FAQ
1. how can we guarantee quality?
Always final Inspection before shipment;
2.what can you buy from us?
Auto Bearing,Bearing Housing,Taper Roller Bearing,Casting,Hydraulic pump,Hydraulic parts,excavator parts and so on.
Ceep groove ball bearing/Self aligning ball bearing/Cylindrical roller bearing/Spherical roller bearing/ Angular contact ball bearing/Tapered roller bearing/ Thrust ball bearing/Thrust cylindrical roller bearing/Needle roller bearing
3. why should you buy from us not from other suppliers?
One stop bearing and mechanical customized parts,
Designed bearing,
Small quantity order available
Factory price offer
OEM ODM bearing service
4.What is the transportation?
lf small quantity,we suggest to send by express,such as DHL,UPS,TNT FEDEX flarge amount,by air or sea shipping.
5.Can we design packaging?
Except regular packing,and we can make customer’s own packing.
6.What’s your payment method?
We can accept LC, T/T, D/P, PayPal, Western Union, Small-amount payment, MoneyGram etc.
7.Can the company provide free samples?
We can provide samples for free. You only need to provide shipping.
8.Is the company a production factory or a trading company?
MKS company is a manufacturing enterprise focusing on bearings ,hydraulic pumps and hydraulic parts , produce and sales.
If you have any questions,Please contact us,We must be reply quickly.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Contact Angle: | 15° |
|---|---|
| Aligning: | Non-Aligning Bearing |
| Separated: | Unseparated |
| Rows Number: | Single |
| Load Direction: | Radial Bearing |
| Material: | Bearing Steel |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can you Provide Examples of Industries where Ball Bearings are Crucial Components?
Ball bearings are essential components in a wide range of industries where smooth motion, load support, and precision are vital. Here are some examples of industries where ball bearings play a crucial role:
- Automotive Industry:
Ball bearings are used in various automotive applications, including wheel hubs, transmissions, engines, steering systems, and suspension components. They provide reliable rotation and support in both passenger vehicles and commercial vehicles.
- Aerospace Industry:
In the aerospace sector, ball bearings are found in aircraft engines, landing gear systems, control surfaces, and avionics equipment. Their ability to handle high speeds and precision is vital for aviation safety.
- Industrial Machinery:
Ball bearings are integral to a wide range of industrial machinery, including pumps, compressors, conveyors, machine tools, printing presses, and textile machinery. They facilitate smooth operation and load distribution in these diverse applications.
- Medical Equipment:
In medical devices and equipment, ball bearings are used in surgical instruments, imaging equipment, dental tools, and laboratory machinery. Their precision and smooth movement are crucial for accurate diagnostics and treatments.
- Robotics and Automation:
Ball bearings are key components in robotic arms, automation systems, and manufacturing machinery. They enable precise movement, high-speed operation, and reliable performance in automated processes.
- Renewable Energy:
Wind turbines and solar tracking systems utilize ball bearings to enable efficient rotation and tracking of the wind blades and solar panels. Ball bearings withstand the dynamic loads and environmental conditions in renewable energy applications.
- Marine and Shipbuilding:
Ball bearings are used in marine applications such as ship propulsion systems, steering mechanisms, and marine pumps. They withstand the corrosive environment and provide reliable performance in maritime operations.
- Heavy Equipment and Construction:
In construction machinery like excavators, bulldozers, and cranes, ball bearings support the movement of heavy loads and enable efficient operation in demanding environments.
- Electronics and Consumer Appliances:
Consumer electronics like electric motors, computer hard drives, and household appliances rely on ball bearings for smooth motion and reliable operation.
- Oil and Gas Industry:
In oil and gas exploration and extraction equipment, ball bearings are used in drilling rigs, pumps, and processing machinery. They handle the high loads and harsh conditions of this industry.
These examples demonstrate how ball bearings are indispensable components in various industries, contributing to the efficiency, reliability, and functionality of diverse mechanical systems and equipment.
What Role do Seals and Shields Play in Protecting Ball Bearings from Dirt and Debris?
Seals and shields are critical components of ball bearings that play a crucial role in protecting them from dirt, debris, moisture, and contaminants in various applications. These protective features help maintain the integrity of the bearing’s internal components and ensure reliable operation. Here’s how seals and shields contribute to bearing protection:
- Contaminant Exclusion:
Seals and shields create a physical barrier between the external environment and the bearing’s interior. They prevent dust, dirt, water, and other contaminants from entering the bearing and coming into contact with the rolling elements and raceways.
- Lubrication Retention:
Seals and shields help retain lubrication within the bearing. They prevent the lubricant from escaping and contaminants from entering, ensuring that the bearing remains properly lubricated for smooth operation and reduced friction.
- Corrosion Prevention:
Seals and shields protect bearing components from exposure to moisture and corrosive substances. By preventing moisture ingress, they help extend the bearing’s lifespan by minimizing the risk of corrosion-related damage.
- Extended Bearing Life:
Seals and shields contribute to the overall longevity of the bearing by reducing wear and damage caused by contaminants. They help maintain a clean internal environment, which promotes proper rolling contact and minimizes the risk of premature failure.
- Enhanced Performance in Harsh Environments:
In applications exposed to harsh conditions, such as outdoor machinery or industrial settings, seals and shields are vital. They protect bearings from abrasive particles, chemicals, and extreme temperatures, ensuring reliable performance despite challenging conditions.
- Noise and Vibration Reduction:
Seals and shields can help reduce noise and vibration generated by the bearing. They provide additional damping and stability, contributing to smoother operation and enhanced user comfort in noise-sensitive applications.
- Customized Protection:
Manufacturers offer a variety of seal and shield designs to suit different application requirements. Some seals provide higher levels of protection against contamination, while others are designed for high-speed or high-temperature environments.
- Trade-Offs:
While seals and shields offer significant benefits, they can also introduce some friction due to contact with the bearing’s inner or outer ring. Engineers must balance the level of protection with the desired operating characteristics, considering factors like friction, speed, and environmental conditions.
Overall, seals and shields play a vital role in maintaining the integrity and performance of ball bearings. By effectively preventing contaminants from entering and preserving lubrication, they ensure the smooth and reliable operation of machinery and equipment in a wide range of applications.
How does Lubrication Impact the Performance and Lifespan of Ball Bearings?
Lubrication plays a critical role in the performance and lifespan of ball bearings. Proper lubrication ensures smooth operation, reduces friction, minimizes wear, and prevents premature failure. Here’s how lubrication impacts ball bearings:
- Friction Reduction:
Lubrication creates a thin film between the rolling elements (balls) and the raceways of the bearing. This film reduces friction by separating the surfaces and preventing direct metal-to-metal contact. Reduced friction results in lower energy consumption, heat generation, and wear.
- Wear Prevention:
Lubricants create a protective barrier that prevents wear and damage to the bearing’s components. Without proper lubrication, the repeated rolling and sliding of the balls against the raceways would lead to accelerated wear, surface pitting, and eventual failure.
- Heat Dissipation:
Lubricants help dissipate heat generated during operation. The rolling elements and raceways can generate heat due to friction. Adequate lubrication carries away this heat, preventing overheating and maintaining stable operating temperatures.
- Corrosion Resistance:
Lubrication prevents moisture and contaminants from coming into direct contact with the bearing’s surfaces. This helps protect the bearing against corrosion, rust, and the formation of debris that can compromise its performance and longevity.
- Noise Reduction:
Lubricated ball bearings operate quietly because the lubricant cushions and dampens vibrations caused by the rolling motion. This noise reduction is crucial in applications where noise levels need to be minimized.
- Seal Protection:
Lubricants help maintain the effectiveness of seals or shields that protect the bearing from contaminants. They create a barrier that prevents particles from entering the bearing and causing damage.
- Improved Efficiency:
Properly lubricated ball bearings operate with reduced friction, leading to improved overall efficiency. This is especially important in applications where energy efficiency is a priority.
- Lifespan Extension:
Effective lubrication significantly extends the lifespan of ball bearings. Bearings that are properly lubricated experience less wear, reduced fatigue, and a lower likelihood of premature failure.
- Selection of Lubricant:
Choosing the right lubricant is essential. Factors such as speed, temperature, load, and environmental conditions influence the choice of lubricant type and viscosity. Some common lubricant options include grease and oil-based lubricants.
- Regular Maintenance:
Regular lubrication maintenance is crucial to ensure optimal bearing performance. Bearings should be inspected and relubricated according to manufacturer recommendations and based on the application’s operating conditions.
In summary, proper lubrication is essential for the optimal performance, longevity, and reliability of ball bearings. It reduces friction, prevents wear, dissipates heat, protects against corrosion, and contributes to smooth and efficient operation in various industrial and mechanical applications.
editor by CX 2024-05-09
China manufacturer 6314 Deep Groove Ball Bearings 6314 bearing block
Product Description
Product Description
| em Name | BEARING 6314 |
| Part Number | 6314 |
| size | Standard |
| Brand | nature |
| MOQ | 100 PCS |
| Warranty | 1 Year |
| Packing | 1.Original Packing 2. Neutral Packing 3. CZPT brand Packing 4.Customized |
| Payment | L/C, T/T, Western Union, Cash,Paypal,Alipay |
| Delivery | Within 2-3 days after payment |
| Shipment | by DHL/ FEDEX/ TNT, by sea,by air |
Our produced The Deep Groove Ball Bearing is a high precision industrial ball bearing designed for machinery applications. This single row ball bearing features steel construction for durability and reliability. With its deep groove design, this bearing provides excellent radial support and is suitable for various industrial uses. The metric ball bearing ensures long life and consistent performance, making it an ideal choice for a wide range of applications. Trust in the quality and precision of this Deep Groove Ball Bearing for your machinery needs.
Other models
| 6000 | 6200 | 6300 | 6405 |
| 6001 | 6201 | 6301 | 6406 |
| 6002 | 6202 | 6302 | 6407 |
| 6003 | 6203 | 6303 | 6408 |
| 6004 | 6204 | 6304 | 6409 |
| 6005 | 6205 | 6305 | 6410 |
| 6006 | 6206 | 6306 | 6411 |
| 6007 | 6207 | 6307 | 6412 |
| 6008 | 6208 | 6308 | 6413 |
| 6009 | 6209 | 6309 | 6414 |
| 6571 | 6210 | 6310 | 6415 |
| 6011 | 6211 | 6311 | 6416 |
| 6012 | 6212 | 6312 | 6417 |
| 6013 | 6213 | 6313 | 6418 |
| 6014 | 6214 | 6314 | 6419 |
| 6015 | 6215 | 6315 | 6420 |
| 6016 | 6216 | 6316 | |
| 6017 | 6217 | 6317 | |
| 6018 | 6218 | 6318 | |
| 6019 | 6219 | 6319 | |
| 6571 | 6220 | 6320 | |
| 6571 | 6221 | 6321 | |
| 6571 | 6222 | 6322 | |
| 6571 | 6224 | 6324 | |
| 6026 | 6226 | 6326 | |
| 6571 | 6228 | 6328 | |
| 6030 | 6230 | ||
| 6032 | 6232 | ||
| 6034 | 6234 | ||
| 6036 | 6236 | ||
| 6038 | 6238 | ||
| 6040 |
Detailed Photos
Company Profile
HangZhou CZPT Auto parts Trading Co., LTD., with strong strength scale, excellent product quality, perfect service system, innovative business philosophy, has become a shining star in the auto parts industry. We mainly sell various brands of imported, domestic and automobile, forklift, industrial bearings. The products we are dealing in have the advantages of reasonable price, quality assurance, fast delivery and so on. Products are sold throughout the country and the Middle East, Africa, Europe and the United States and other countries. Our company adhere to the “customer-oriented, integrity management, continuous improvement. Common growth (mutual benefit and win) “business philosophy. To provide customers with high quality bearing products. The company sincerely welcomes every consulting friend, we are willing to work with you in the acquaintance, cooperation, success on the road!
Packaging & Shipping
Our Advantages
★Reply your enquiry within 24 working hours,you can contact me at anytime.OEM & ODM service.
★Perfect solution can be offered to our customers through our well-trainedand professional engineers and staffs.
★We can provide free sample for your test if you’ re a potential customer.We have the certification of Iso 9001 and sGs.
★Low price on EXW term.
★Punctual delivery timeGood after-sale serviceSmall MoQ is acceptable
★100% performance test before deliveryComplete products range
FAQ
Q: Are you trading company or factory?
A: We are trading company with cooperative factories.Our quality is stable and enjoy good reputation fromour clients.
Q: Which brands are you engaged in?
A:We sell japan car parts,german car parts,and korea car parts.But we mainly sell for japan car parts,and ourmajor brand is toyota.
Q: Which products are you selling?
A:We sell whole car accessories,including engine parts,electric parts,chassis parts,and body parts.All of ourproducts are grade A quality.
: What’s the MoQ for each item?
A: lf the items we have stock, there is no limitation for MOQ,exact MOQ is up to your products oem numbers.
Q: How about your payment methods and delivery time?
A: We accept payment by bank,by western union,and by paypal. About our delivery time,small order isnormally about 3-7 days,big order is about 15-30 days
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Warranty: | Six Months |
|---|---|
| Type: | Deep Groove Ball Bearing |
| Material: | Chrome Steel |
| Tolerance: | P2 |
| Certification: | SGS |
| Clearance: | C0 |
How does Preload Affect the Performance and Efficiency of Ball Bearings?
Preload is a crucial factor in ball bearing design that significantly impacts the performance, efficiency, and overall behavior of the bearings in various applications. Preload refers to the intentional axial force applied to the bearing’s rolling elements before it is mounted. This force eliminates internal clearance and creates contact between the rolling elements and the raceways. Here’s how preload affects ball bearing performance:
- Reduction of Internal Clearance:
Applying preload reduces the internal clearance between the rolling elements and the raceways. This eliminates play within the bearing, ensuring that the rolling elements are in constant contact with the raceways. This reduced internal clearance enhances precision and reduces vibrations during operation.
- Increased Stiffness:
Preloaded bearings are stiffer due to the elimination of internal clearance. This increased stiffness improves the bearing’s ability to handle axial and radial loads with higher accuracy and minimal deflection.
- Minimized Axial Play:
Preload minimizes or eliminates axial play within the bearing. This is especially important in applications where axial movement needs to be minimized, such as machine tool spindles and precision instruments.
- Enhanced Rigidity:
The stiffness resulting from preload enhances the bearing’s rigidity, making it less susceptible to deformation under load. This is critical for maintaining precision and accuracy in applications that require minimal deflection.
- Reduction in Ball Slippage:
Preload reduces the likelihood of ball slippage within the bearing, ensuring consistent contact between the rolling elements and the raceways. This leads to improved efficiency and better load distribution.
- Improved Running Accuracy:
Preloading enhances the running accuracy of the bearing, ensuring that it maintains precise rotational characteristics even under varying loads and speeds. This is essential for applications requiring high accuracy and repeatability.
- Optimized Performance at High Speeds:
Preload helps prevent skidding and slipping of the rolling elements during high-speed operation. This ensures that the bearing remains stable, reducing the risk of noise, vibration, and premature wear.
- Impact on Friction and Heat Generation:
While preload reduces internal clearance and friction, excessive preload can lead to higher friction and increased heat generation. A balance must be struck between optimal preload and minimizing friction-related issues.
- Application-Specific Considerations:
The appropriate amount of preload depends on the application’s requirements, such as load, speed, accuracy, and operating conditions. Over-preloading can lead to increased stress and premature bearing failure, while under-preloading may result in inadequate rigidity and reduced performance.
Overall, preload plays a critical role in optimizing the performance, accuracy, and efficiency of ball bearings. Engineers must carefully determine the right preload level for their specific applications to achieve the desired performance characteristics and avoid potential issues related to overloading or inadequate rigidity.
What are the Differences between Deep Groove Ball Bearings and Angular Contact Ball Bearings?
Deep groove ball bearings and angular contact ball bearings are two common types of ball bearings, each designed for specific applications and load conditions. Here are the key differences between these two types of bearings:
- Design and Geometry:
Deep Groove Ball Bearings:
Deep groove ball bearings have a simple design with a single row of balls that run along deep raceways in both the inner and outer rings. The rings are usually symmetrical and non-separable, resulting in a balanced load distribution.
Angular Contact Ball Bearings:
Angular contact ball bearings have a more complex design with two rows of balls, oriented at an angle to the bearing’s axis. This arrangement allows for the transmission of both radial and axial loads, making them suitable for combined loads and applications requiring high precision.
- Load Carrying Capacity:
Deep Groove Ball Bearings:
Deep groove ball bearings are primarily designed to carry radial loads. They can handle axial loads in both directions, but their axial load-carrying capacity is generally lower compared to angular contact ball bearings.
Angular Contact Ball Bearings:
Angular contact ball bearings are specifically designed to handle both radial and axial loads. The contact angle between the rows of balls determines the bearings’ axial load-carrying capacity. They can handle higher axial loads and are commonly used in applications with thrust loads.
- Contact Angle:
Deep Groove Ball Bearings:
Deep groove ball bearings have no defined contact angle, as the balls move in a deep groove along the raceways. They are primarily designed for radial loads.
Angular Contact Ball Bearings:
Angular contact ball bearings have a specified contact angle between the rows of balls. This contact angle allows them to carry both radial and axial loads and is crucial for their ability to handle combined loads.
- Applications:
Deep Groove Ball Bearings:
Deep groove ball bearings are commonly used in applications that primarily require radial loads, such as electric motors, pumps, and conveyor systems. They are also suitable for high-speed operation.
Angular Contact Ball Bearings:
Angular contact ball bearings are used in applications where both radial and axial loads are present, such as in machine tools, automotive wheel hubs, and aerospace components. They are especially useful for applications that require precise axial positioning and handling of thrust loads.
- Limitations:
Deep Groove Ball Bearings:
Deep groove ball bearings are not as suitable for handling significant axial loads and may experience skidding under certain conditions due to their deep raceways.
Angular Contact Ball Bearings:
Angular contact ball bearings can experience increased heat generation and wear at higher speeds due to the contact angle of the balls.
In summary, the design, load-carrying capacity, contact angle, and applications differ between deep groove ball bearings and angular contact ball bearings. Choosing the appropriate type depends on the specific load conditions and requirements of the application.
What is a Ball Bearing and How does it Function in Various Applications?
A ball bearing is a type of rolling-element bearing that uses balls to reduce friction between moving parts and support radial and axial loads. It consists of an outer ring, an inner ring, a set of balls, and a cage that separates and maintains a consistent spacing between the balls. Here’s how ball bearings function in various applications:
- Reduction of Friction:
Ball bearings function by replacing sliding friction with rolling friction. The smooth, spherical balls minimize the contact area between the inner and outer rings, resulting in lower friction and reduced heat generation.
- Radial and Axial Load Support:
Ball bearings are designed to support both radial loads (forces perpendicular to the shaft’s axis) and axial loads (forces parallel to the shaft’s axis). The distribution of balls within the bearing ensures load-carrying capacity in multiple directions.
- Smooth Rotational Movement:
Ball bearings facilitate smooth and precise rotational movement. The rolling motion of the balls allows for controlled and continuous rotation with minimal resistance.
- Applications in Machinery:
Ball bearings are used in a wide range of machinery and equipment, including motors, generators, gearboxes, conveyors, and fans. They enable the efficient transfer of motion while reducing wear and energy losses.
- Automotive Industry:
Ball bearings are extensively used in automobiles for various applications, including wheel hubs, transmission systems, steering mechanisms, and engine components. They provide reliability and durability in challenging automotive environments.
- Industrial Machinery:
In industrial settings, ball bearings support rotating shafts and ensure the smooth operation of equipment such as pumps, compressors, and machine tools.
- High-Speed Applications:
Ball bearings are suitable for high-speed applications due to their low friction and ability to accommodate rapid rotation. They are used in applications like electric motors and aerospace components.
- Precision Instruments:
For precision instruments, such as watches, cameras, and medical devices, ball bearings provide accurate rotational movement and contribute to the overall performance of the instrument.
- Variety of Sizes and Types:
Ball bearings come in various sizes, configurations, and materials to suit different applications. Different types include deep groove ball bearings, angular contact ball bearings, thrust ball bearings, and more.
In summary, ball bearings are essential components in a wide range of applications where smooth rotation, load support, and reduced friction are critical. Their versatility, reliability, and efficiency make them indispensable in industries spanning from automotive to industrial machinery to precision instruments.
editor by CX 2024-05-03
China factory Agricultural Spherical Pillow Block Bearing UC Mounted Insert Ball Bearing bearing distributors
Product Description
Product Description
UCSeries pillow (plummer) block ball bearing units consist of an insert bearing mounted in a housing, which can be bolted to asupport surface. The UCSeries assortment includes units compliant with ISO standards, North American standards, or Japanese Industrial Standards (JIS). Within the UC Series assortment, you can find units for nearly all requirements.
In addition, UCSeries Food Line ball bearing units provide hygienic and high-performance bearing unit solutions for the most demanding food and beverage environments.
| Type |
Outer Spherical Bearing Size |
| UC | UC UC204 UC205 UC206 UC |
| UCP |
UCP201 UCP202 UCP203 UCP204 UCP205 UCP206 UCP207 UCP208 UCP209 UCP210 UCP211 |
| UCPL | UCPL201 UCPL202 UCPL203 UCPL204 UCPL205 UCPL206 UCPL207 UCPL208 UCPL209 UCPL210 UCPL211 UCPL212 UCPL213 UCPL214 UCPL215 UCPL216 UCPL217 UCPL218 |
| UCF | UCF201 UCF202 UCF203 UCF204 UCF205 UCF206 UCF207 UCF208 UCF209 UCF210 UCF211 UCF212 UCF213 UCF214 UCF215 UCF216 UCF217 UCF218 |
| UCT | UCT201 UCT202 UCT203 UCT204 UCT205 UCT206 UCT207 UCT208 UCT209 UCT210 UCT211 UCT212 UCT213 UCT214 UCT215 UCT216 UCT217 UCT218 |
| UCFC | UCFC201 UCFC202 UCFC203 UCFC204 UCFC205 UCFC206 UCFC207 UCFC208 UCFC209 UCFC210 UCFC211 UCFC212 UCFC213 UCFC214 UCFC215 UCFC216 UCFC217 UCFC218 UCFC220 |
6 advantages of using zinc alloy material:
1. Relative importance
2. Good casting performance, can die casting shape complex, thin wall precision parts, casting surface smooth.
3. Surface treatment: electroplating, spraying, painting, polishing, grinding, etc.
4. When melting and die casting, it does not absorb iron, does not corrode the CZPT and does not stick to the mould.
5. Good mechanical properties and wear resistance at room temperature.
6. Low melting point, melting at 385°C, easy to die casting.
Product Parameters
Detailed Photos
Related Products
Our Advantages
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Aligning: | Non-Aligning Bearing |
|---|---|
| Separated: | Unseparated |
| Feature: | Vacuum, Magnetically, Low Temperature, Corrosion Resistant, High Temperature, High Speed |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample pillow block bearing
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|---|
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can you Provide Examples of Industries where Ball Bearings are Crucial Components?
Ball bearings are essential components in a wide range of industries where smooth motion, load support, and precision are vital. Here are some examples of industries where ball bearings play a crucial role:
- Automotive Industry:
Ball bearings are used in various automotive applications, including wheel hubs, transmissions, engines, steering systems, and suspension components. They provide reliable rotation and support in both passenger vehicles and commercial vehicles.
- Aerospace Industry:
In the aerospace sector, ball bearings are found in aircraft engines, landing gear systems, control surfaces, and avionics equipment. Their ability to handle high speeds and precision is vital for aviation safety.
- Industrial Machinery:
Ball bearings are integral to a wide range of industrial machinery, including pumps, compressors, conveyors, machine tools, printing presses, and textile machinery. They facilitate smooth operation and load distribution in these diverse applications.
- Medical Equipment:
In medical devices and equipment, ball bearings are used in surgical instruments, imaging equipment, dental tools, and laboratory machinery. Their precision and smooth movement are crucial for accurate diagnostics and treatments.
- Robotics and Automation:
Ball bearings are key components in robotic arms, automation systems, and manufacturing machinery. They enable precise movement, high-speed operation, and reliable performance in automated processes.
- Renewable Energy:
Wind turbines and solar tracking systems utilize ball bearings to enable efficient rotation and tracking of the wind blades and solar panels. Ball bearings withstand the dynamic loads and environmental conditions in renewable energy applications.
- Marine and Shipbuilding:
Ball bearings are used in marine applications such as ship propulsion systems, steering mechanisms, and marine pumps. They withstand the corrosive environment and provide reliable performance in maritime operations.
- Heavy Equipment and Construction:
In construction machinery like excavators, bulldozers, and cranes, ball bearings support the movement of heavy loads and enable efficient operation in demanding environments.
- Electronics and Consumer Appliances:
Consumer electronics like electric motors, computer hard drives, and household appliances rely on ball bearings for smooth motion and reliable operation.
- Oil and Gas Industry:
In oil and gas exploration and extraction equipment, ball bearings are used in drilling rigs, pumps, and processing machinery. They handle the high loads and harsh conditions of this industry.
These examples demonstrate how ball bearings are indispensable components in various industries, contributing to the efficiency, reliability, and functionality of diverse mechanical systems and equipment.
How do Ceramic Ball Bearings Compare to Traditional Steel Ball Bearings in Terms of Performance?
Ceramic ball bearings and traditional steel ball bearings have distinct characteristics that can impact their performance in various applications. Here’s a comparison of how these two types of bearings differ in terms of performance:
- Material Composition:
Ceramic Ball Bearings:
Ceramic ball bearings use ceramic rolling elements, typically made from materials like silicon nitride (Si3N4) or zirconium dioxide (ZrO2). These ceramics are known for their high hardness, low density, and resistance to corrosion and wear.
Traditional Steel Ball Bearings:
Traditional steel ball bearings use steel rolling elements. The type of steel used can vary, but common materials include chrome steel (52100) and stainless steel (440C). Steel bearings are known for their durability and strength.
- Friction and Heat:
Ceramic Ball Bearings:
Ceramic bearings have lower friction coefficients compared to steel bearings. This results in reduced heat generation during operation, contributing to higher efficiency and potential energy savings.
Traditional Steel Ball Bearings:
Steel bearings can generate more heat due to higher friction coefficients. This can lead to increased energy consumption in applications where efficiency is crucial.
- Weight:
Ceramic Ball Bearings:
Ceramic bearings are lighter than steel bearings due to the lower density of ceramics. This weight reduction can be advantageous in applications where minimizing weight is important.
Traditional Steel Ball Bearings:
Steel bearings are heavier than ceramic bearings due to the higher density of steel. This weight may not be as critical in all applications but could impact overall equipment weight and portability.
- Corrosion Resistance:
Ceramic Ball Bearings:
Ceramic bearings have excellent corrosion resistance, making them suitable for applications in corrosive environments, such as marine or chemical industries.
Traditional Steel Ball Bearings:
Steel bearings are susceptible to corrosion, especially in harsh environments. Stainless steel variants offer improved corrosion resistance but may still corrode over time.
- Speed and Precision:
Ceramic Ball Bearings:
Ceramic bearings can operate at higher speeds due to their lower friction and ability to withstand higher temperatures. They are also known for their high precision and low levels of thermal expansion.
Traditional Steel Ball Bearings:
Steel bearings can operate at high speeds as well, but their heat generation may limit performance in certain applications. Precision steel bearings are also available but may have slightly different characteristics compared to ceramics.
- Cost:
Ceramic Ball Bearings:
Ceramic bearings are generally more expensive to manufacture than steel bearings due to the cost of ceramic materials and the challenges in producing precision ceramic components.
Traditional Steel Ball Bearings:
Steel bearings are often more cost-effective to manufacture, making them a more economical choice for many applications.
In conclusion, ceramic ball bearings and traditional steel ball bearings offer different performance characteristics. Ceramic bearings excel in terms of low friction, heat generation, corrosion resistance, and weight reduction. Steel bearings are durable, cost-effective, and widely used in various applications. The choice between the two depends on the specific requirements of the application, such as speed, precision, corrosion resistance, and budget considerations.
Can you Explain the Various Types of Ball Bearings and their Specific Use Cases?
Ball bearings come in various types, each designed to meet specific application requirements. Here’s an overview of the different types of ball bearings and their specific use cases:
- Deep Groove Ball Bearings:
Deep groove ball bearings are the most common and versatile type. They have a deep raceway that allows them to handle both radial and axial loads. They are used in a wide range of applications, including electric motors, household appliances, automotive components, and industrial machinery.
- Angular Contact Ball Bearings:
Angular contact ball bearings have a contact angle that enables them to handle both radial and axial loads at specific angles. They are suitable for applications where combined loads or thrust loads need to be supported, such as in machine tool spindles, pumps, and agricultural equipment.
- Self-Aligning Ball Bearings:
Self-aligning ball bearings have two rows of balls and are designed to accommodate misalignment between the shaft and the housing. They are used in applications where shaft deflection or misalignment is common, such as conveyor systems, textile machinery, and paper mills.
- Thrust Ball Bearings:
Thrust ball bearings are designed to support axial loads in one direction. They are commonly used in applications where axial loads need to be supported, such as in automotive transmissions, steering systems, and crane hooks.
- Single-Row vs. Double-Row Bearings:
Single-row ball bearings have a single set of balls and are suitable for moderate load and speed applications. Double-row ball bearings have two sets of balls and offer higher load-carrying capacity. Double-row designs are used in applications such as machine tool spindles and printing presses.
- Miniature and Instrument Ball Bearings:
Miniature ball bearings are smaller in size and are used in applications with limited space and lower load requirements. They are commonly used in small electric motors, medical devices, and precision instruments.
- Max-Type and Conrad Bearings:
Max-type ball bearings have a larger number of balls to increase load-carrying capacity. Conrad bearings have fewer balls and are used in applications with moderate loads and speeds.
- High-Precision Ball Bearings:
High-precision ball bearings are designed for applications where accuracy and precision are critical, such as machine tool spindles, aerospace components, and optical instruments.
- High-Speed Ball Bearings:
High-speed ball bearings are engineered to minimize friction and accommodate rapid rotation. They are used in applications such as dental handpieces, turbochargers, and centrifuges.
In summary, the various types of ball bearings are tailored to different application requirements, including load type, direction, speed, and environmental conditions. Selecting the appropriate type of ball bearing ensures optimal performance and longevity in specific applications.
editor by CX 2024-05-02
China Good quality Linear Bearings Bushing Lm6uu 6mm 3D Printer Robot DIY CNC Motion Linear Sliding Ball Bearing bearing block
Product Description
Product Description
- Bearing structure: consists of outer cylinder, retainer, balls, side seals;
- Premium grade raw material: GCr15 bearing steel cylinder, G10 class precision ball, PA66 plastic retainer;
- Cylinder metal body is heat treated and hardened to enhance to the rigidity and working life;
- Both the inner bore and outer cylinder surface are ground several procedures to guarantee the precision;
- Completely washed by the super sonic washing machine, pre-lubricated;
- Main features: high precision and rigidity, low friction, ease of assembly and replacement, good interchangeability;
- Good quality at affordable rates, price is very economic and nice;
- Ideal transmission component for linear motion movement, widely used in CNC machines, factory automation, industrial machines, electric tools, textile machines, fitting equipment, etc.;
- Wide size range for option, models including(special size has to be customized):
LM3, LM4, LM5UU, LM6UU, LM8SUU, LM8UU, LM10UU, LM12UU, LM13UU, LM16UU, LM20UU, LM25UU, LM30UU, LM35UU, LM40UU, LM50UU, LM60UU, LM80UU, LM100UU, LM120UU, LM150UU, etc.
Product Parameters
Detailed Photos
Certifications
Packaging & Shipping
1.According to the quantity and the ship method of your order, we will choose the best packing ways.
2.For example, if the products shipped by TNT,DHL,FedEx, the goods would be packed by paper carton for economic delivery. As bulk order shipped by sea, the goods would be packed by wooden carton.
Our Advantages
FAQ
DO NOT worry about PRICE, we are manufacturer.
DO NOT worry about QUALITY, we have 16 years experience.
DO NOT worry about AFTER-SALES, we are 24 hours online.
Q1:Who we are?
We are the factory based in ZHangZhoug,China,start from 2007 sell to all over the.world.the factory area is around 45000 square meters.we have 900 employees.
Q2: Do you have a catalogue?
Can you send me the catalogue to have a check of all your products?
A: Yes , We have product catalogue.Please contact us on line or send an Email to sending the catalogue.
Q3: I can’t find the product on your catalogue, can you make this product for me?
A: Our catalogue shows most of our products,but not all.So just let us know what product do you need.
Q4 : Can you make customized products and customized packing?
A: Yes.We made a lot of customized products for our customer before.And we have many moulds for our customers already.About customized packing,we can put your Logo or other info on the packing.There is no problem.
Q5: Can you provide samples ? Are the samples free ?
A: Yes,we can provide samples.Normally,we provide 1-2pcs free samples for test or quality checking.But you have to pay for the
shipping cos.If you need many items, or need more qty for each item,we will charge for the samples.
Any requirements or question,Welcome to “Send” us an e-mail Now!
Recommend product
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Feature: | Magnetically, Corrosion Resistant, High Speed, High Precision |
|---|---|
| Function: | Super |
| Flange Shape: | Oval |
| Shape: | Flange |
| Series: | LM |
| Material: | Bearing Steel |
| Samples: |
US$ 16.8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the Common Signs of Wear or Damage in Ball Bearings that Indicate the Need for Replacement?
Ball bearings are subjected to wear and stress during operation, and over time, they may exhibit signs of damage or deterioration that warrant replacement. Recognizing these signs is crucial to prevent catastrophic failure and ensure safe and reliable operation. Here are the common signs of wear or damage in ball bearings:
- Unusual Noise:
If you hear unusual grinding, clicking, or rumbling noises coming from the bearing during operation, it may indicate worn-out or damaged components. Unusual noise suggests that the bearing is no longer operating smoothly.
- Vibration:
Excessive vibration in the machinery can be a sign of bearing wear. Vibrations can result from uneven wear, misalignment, or damaged components within the bearing.
- Increased Temperature:
Higher operating temperatures than usual may indicate increased friction due to inadequate lubrication, wear, or other issues. Monitoring the bearing’s temperature can help identify potential problems.
- Irregular Movement:
If you notice irregular movement, jerking, or sticking during rotation, it could be a sign that the bearing is no longer operating smoothly. This may be due to damaged rolling elements or raceways.
- Reduced Performance:
If the machinery’s performance has decreased, it may be due to a compromised bearing. Reduced efficiency, increased energy consumption, or a decline in overall performance could be indicators of bearing wear.
- Visible Wear or Damage:
Inspect the bearing for visible signs of wear, such as pitting, scoring, or discoloration on the rolling elements or raceways. Severe wear or damage is a clear indication that the bearing needs replacement.
- Leakage or Contamination:
If there is evidence of lubricant leakage, contamination, or the presence of foreign particles around the bearing, it suggests that the seal or shield may be compromised, leading to potential damage.
- Looseness or Excessive Play:
If you can feel excessive play or looseness when manually moving the bearing, it could indicate worn-out components or misalignment.
- Reduced Lifespan:
If the bearing’s expected lifespan is significantly shorter than usual, it may be due to inadequate lubrication, excessive loads, or improper installation, leading to accelerated wear.
- Frequent Failures:
If the bearing is consistently failing despite regular maintenance and proper use, it could indicate a chronic issue that requires addressing, such as inadequate lubrication or misalignment.
It’s important to conduct regular inspections, monitor performance, and address any signs of wear or damage promptly. Replacing worn or damaged ball bearings in a timely manner can prevent further damage to machinery, reduce downtime, and ensure safe and efficient operation.
What Precautions should be taken to Prevent Contamination of Ball Bearings in Industrial Settings?
Preventing contamination of ball bearings is essential to ensure their proper function, longevity, and overall performance in industrial settings. Contaminants such as dust, dirt, debris, and particles can significantly impact bearing operation. Here are important precautions to take to prevent contamination of ball bearings:
- Effective Sealing:
Choose ball bearings with appropriate seals or shields to prevent the ingress of contaminants. Seals provide a physical barrier against dust, moisture, and particles, ensuring the bearing’s interior remains clean.
- Clean Environment:
Maintain a clean working environment around the machinery and equipment. Regularly clean the surrounding areas to prevent the accumulation of dirt and debris that could enter the bearings.
- Proper Handling:
Handle bearings with clean hands and use gloves if necessary. Avoid touching the bearing surfaces with bare hands, as natural skin oils can transfer contaminants onto the bearing.
- Clean Tools and Equipment:
Use clean tools and equipment during installation and maintenance to prevent introducing contaminants. Ensure that tools are properly cleaned before coming into contact with the bearing components.
- Contamination-Controlled Workstations:
Establish contamination-controlled workstations for bearing handling, installation, and maintenance. These areas should have proper ventilation, filtered air, and minimal exposure to external contaminants.
- Proper Lubrication:
Use the correct lubricant in appropriate quantities. Lubricants help create a barrier against contaminants and reduce friction. Regularly inspect and replenish lubrication to maintain its effectiveness.
- Regular Inspections:
Implement a routine inspection schedule to monitor the condition of the bearings. Look for signs of contamination, wear, and damage. Address any issues promptly to prevent further damage.
- Training and Education:
Train personnel on proper handling, installation, and maintenance practices to minimize the risk of contamination. Educated employees are more likely to take precautions and prevent accidental contamination.
- Environmental Controls:
In sensitive environments, such as clean rooms or medical facilities, implement strict environmental controls to minimize the presence of contaminants that could affect bearing performance.
- Regular Cleaning and Maintenance:
Perform regular cleaning and maintenance of machinery and equipment to prevent the buildup of contaminants. Keep bearings protected during maintenance to prevent debris from entering during the process.
- Selection of Suitable Bearings:
Choose bearings that are specifically designed for the application’s environmental conditions. Some bearings have advanced sealing options or specialized coatings that enhance contamination resistance.
By implementing these precautions, industries can significantly reduce the risk of contamination in ball bearings, ensuring smooth operation, extended bearing life, and enhanced equipment reliability.
How does Lubrication Impact the Performance and Lifespan of Ball Bearings?
Lubrication plays a critical role in the performance and lifespan of ball bearings. Proper lubrication ensures smooth operation, reduces friction, minimizes wear, and prevents premature failure. Here’s how lubrication impacts ball bearings:
- Friction Reduction:
Lubrication creates a thin film between the rolling elements (balls) and the raceways of the bearing. This film reduces friction by separating the surfaces and preventing direct metal-to-metal contact. Reduced friction results in lower energy consumption, heat generation, and wear.
- Wear Prevention:
Lubricants create a protective barrier that prevents wear and damage to the bearing’s components. Without proper lubrication, the repeated rolling and sliding of the balls against the raceways would lead to accelerated wear, surface pitting, and eventual failure.
- Heat Dissipation:
Lubricants help dissipate heat generated during operation. The rolling elements and raceways can generate heat due to friction. Adequate lubrication carries away this heat, preventing overheating and maintaining stable operating temperatures.
- Corrosion Resistance:
Lubrication prevents moisture and contaminants from coming into direct contact with the bearing’s surfaces. This helps protect the bearing against corrosion, rust, and the formation of debris that can compromise its performance and longevity.
- Noise Reduction:
Lubricated ball bearings operate quietly because the lubricant cushions and dampens vibrations caused by the rolling motion. This noise reduction is crucial in applications where noise levels need to be minimized.
- Seal Protection:
Lubricants help maintain the effectiveness of seals or shields that protect the bearing from contaminants. They create a barrier that prevents particles from entering the bearing and causing damage.
- Improved Efficiency:
Properly lubricated ball bearings operate with reduced friction, leading to improved overall efficiency. This is especially important in applications where energy efficiency is a priority.
- Lifespan Extension:
Effective lubrication significantly extends the lifespan of ball bearings. Bearings that are properly lubricated experience less wear, reduced fatigue, and a lower likelihood of premature failure.
- Selection of Lubricant:
Choosing the right lubricant is essential. Factors such as speed, temperature, load, and environmental conditions influence the choice of lubricant type and viscosity. Some common lubricant options include grease and oil-based lubricants.
- Regular Maintenance:
Regular lubrication maintenance is crucial to ensure optimal bearing performance. Bearings should be inspected and relubricated according to manufacturer recommendations and based on the application’s operating conditions.
In summary, proper lubrication is essential for the optimal performance, longevity, and reliability of ball bearings. It reduces friction, prevents wear, dissipates heat, protects against corrosion, and contributes to smooth and efficient operation in various industrial and mechanical applications.
editor by CX 2024-04-24
China high quality Insert Ball Bearing Ssuc206-19 Stainless Steel Pillow Block Bearing bearing block
Product Description
Insert ball bearing SSUC206-19 stainless steel pillow block bearing
Descriptions: The pillow block bearings is composed of a single row deep groove ball bearing with seals at both sides and spherical outside surface, and housing. It is the most widely used flange shape. Like the pillow style unit, it can reduce operating cost by combining the maximum load carrying capacity with an extended bearing life.
Features:
1) Compact and light weight: The feature permits high performance and space-saving machine and equipment
2) Easy and quick to mount: Eccentric locking collar and setscrew ensure fast and positive locking of bearings to the shaft
3) High sealing efficiency: Bearings are effectively sealed with end caps for added protection of dust and humid. Small flange bearing Zinc Alloy bearing units is a new type of bearing, to join other elements for zinc based alloy bearing.Often add alloy elements are aluminum, copper, magnesium, cadmium, lead, titanium, etc.Zinc base alloy low melting point, good liquidity, easy fusion welding, brazing and plastic processing, in the atmosphere corrosion, deformed material easy to recycle and remelting;But low creep strength, prone to natural aging changes size.The melting method, die casting and pressure processing timber.According to the manufacturing process can be divided into cast zinc-base alloy and deformation of zinc base alloy.
We offered various kinds of pillow block bearing.
Cast iron housing+chrome steel bearing
Zinc alloy housing +chrome steel bearing
Plastic housing+stainless steel bearing
Stainless steel housing+stainless steel bearing
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Cage: | With Cage |
|---|---|
| Rows Number: | Single |
| Load Direction: | Radial Bearing |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What are the Challenges Associated with Noise Reduction in Ball Bearings?
Noise reduction in ball bearings is a crucial consideration, especially in applications where noise levels must be minimized for operational efficiency and user comfort. While ball bearings are designed to operate smoothly, there are several challenges associated with reducing noise in their operation:
- Vibration:
Vibration generated by the movement of rolling elements and raceways can lead to noise. Even minor irregularities in bearing components or the mounting system can cause vibration that translates into audible noise.
- Bearing Type and Design:
The type and design of the ball bearing can impact noise generation. For example, deep groove ball bearings are known for their quiet operation, while angular contact bearings can generate more noise due to their higher contact angles.
- Lubrication:
Improper or inadequate lubrication can result in increased friction and wear, leading to noise. Choosing the right lubricant and maintaining proper lubrication levels are essential for reducing noise in ball bearings.
- Bearing Clearance and Preload:
Incorrect clearance or preload settings can lead to noise issues. Excessive clearance or inadequate preload can cause the rolling elements to impact the raceways, resulting in noise during rotation.
- Material and Manufacturing Quality:
The quality of materials and manufacturing processes can affect noise levels. Inconsistent or low-quality materials, improper heat treatment, or manufacturing defects can lead to noise generation during operation.
- Surface Finish:
The surface finish of the rolling elements and raceways can impact noise. Rough surfaces can generate more noise due to increased friction and potential irregularities.
- Sealing and Shielding:
Seals and shields that protect bearings can influence noise levels. While they are necessary for contamination prevention, they can also cause additional friction and generate noise.
- Operating Conditions:
External factors such as temperature, speed, and load can influence noise levels. High speeds or heavy loads can amplify noise due to increased stress on the bearing components.
- Wear and Deterioration:
As ball bearings wear over time, noise levels can increase. Worn components or inadequate lubrication can lead to more significant noise issues as the bearing operates.
To address these challenges and reduce noise in ball bearings, manufacturers and engineers employ various techniques, such as optimizing design, selecting suitable bearing types, using proper lubrication, maintaining accurate preload settings, and ensuring high-quality materials and manufacturing processes. Noise reduction efforts are essential to improve overall product quality, meet noise regulations, and enhance user experience in various applications.
What Precautions should be taken to Prevent Contamination of Ball Bearings in Industrial Settings?
Preventing contamination of ball bearings is essential to ensure their proper function, longevity, and overall performance in industrial settings. Contaminants such as dust, dirt, debris, and particles can significantly impact bearing operation. Here are important precautions to take to prevent contamination of ball bearings:
- Effective Sealing:
Choose ball bearings with appropriate seals or shields to prevent the ingress of contaminants. Seals provide a physical barrier against dust, moisture, and particles, ensuring the bearing’s interior remains clean.
- Clean Environment:
Maintain a clean working environment around the machinery and equipment. Regularly clean the surrounding areas to prevent the accumulation of dirt and debris that could enter the bearings.
- Proper Handling:
Handle bearings with clean hands and use gloves if necessary. Avoid touching the bearing surfaces with bare hands, as natural skin oils can transfer contaminants onto the bearing.
- Clean Tools and Equipment:
Use clean tools and equipment during installation and maintenance to prevent introducing contaminants. Ensure that tools are properly cleaned before coming into contact with the bearing components.
- Contamination-Controlled Workstations:
Establish contamination-controlled workstations for bearing handling, installation, and maintenance. These areas should have proper ventilation, filtered air, and minimal exposure to external contaminants.
- Proper Lubrication:
Use the correct lubricant in appropriate quantities. Lubricants help create a barrier against contaminants and reduce friction. Regularly inspect and replenish lubrication to maintain its effectiveness.
- Regular Inspections:
Implement a routine inspection schedule to monitor the condition of the bearings. Look for signs of contamination, wear, and damage. Address any issues promptly to prevent further damage.
- Training and Education:
Train personnel on proper handling, installation, and maintenance practices to minimize the risk of contamination. Educated employees are more likely to take precautions and prevent accidental contamination.
- Environmental Controls:
In sensitive environments, such as clean rooms or medical facilities, implement strict environmental controls to minimize the presence of contaminants that could affect bearing performance.
- Regular Cleaning and Maintenance:
Perform regular cleaning and maintenance of machinery and equipment to prevent the buildup of contaminants. Keep bearings protected during maintenance to prevent debris from entering during the process.
- Selection of Suitable Bearings:
Choose bearings that are specifically designed for the application’s environmental conditions. Some bearings have advanced sealing options or specialized coatings that enhance contamination resistance.
By implementing these precautions, industries can significantly reduce the risk of contamination in ball bearings, ensuring smooth operation, extended bearing life, and enhanced equipment reliability.
What are the Primary Benefits of Using Ball Bearings in Machinery and Equipment?
Ball bearings offer several primary benefits when used in machinery and equipment. Their design and functionality provide advantages that contribute to the efficient and reliable operation of various applications. Here are the key benefits:
- Reduced Friction:
One of the primary benefits of ball bearings is their ability to minimize friction between moving parts. The rolling motion of the balls reduces the contact area and sliding friction, leading to smoother operation and less energy loss due to frictional heating.
- Efficient Load Support:
Ball bearings are engineered to support both radial and axial loads, making them versatile for applications with multidirectional forces. This load-bearing capability allows machinery to handle different types of loads while maintaining performance and stability.
- Smooth Rotation:
Ball bearings enable smooth and precise rotational movement. The rolling motion of the balls provides consistent motion with minimal resistance, ensuring that machinery operates smoothly and without jerks.
- High-Speed Capability:
Due to their low friction and efficient rolling action, ball bearings are suitable for high-speed applications. They allow machinery and equipment to achieve and maintain high rotational speeds without excessive wear or heat buildup.
- Reduced Wear and Maintenance:
The reduced friction in ball bearings leads to lower wear on components. This results in longer service intervals and reduced maintenance requirements, saving both time and maintenance costs.
- Energy Efficiency:
By minimizing friction and reducing energy losses, ball bearings contribute to the overall energy efficiency of machinery. This is particularly important in applications where energy consumption is a concern.
- Versatility:
Ball bearings come in various types, sizes, and configurations, allowing them to be used in a wide range of machinery and equipment. They can be customized to suit specific application requirements.
- Reliability and Longevity:
Ball bearings are designed to withstand heavy loads and harsh operating conditions. Their durability and resistance to wear ensure reliable performance and an extended operational life.
- Quiet Operation:
Ball bearings contribute to quiet machinery operation due to the smooth rolling motion of the balls. This is particularly important in applications where noise reduction is a consideration.
In summary, the primary benefits of using ball bearings in machinery and equipment include reduced friction, efficient load support, smooth rotation, high-speed capability, reduced wear and maintenance, energy efficiency, versatility, reliability, and quiet operation. These benefits collectively enhance the performance and longevity of machinery across various industries.
editor by CX 2024-04-19
China wholesaler Wholesale Ball Bearing Qu. 400.20 Turntable Bearing Price bearing block
Product Description
Wholesale Ball Bearing QU.400.20 Turntable Bearing Price
Four-point contact ball slewing turntable bearings
consist of 2 ring seats. Compact structure, light weight, steel ball and arc track contact at 4 points, can bear axial force, radial force and overturning moment at the same time, has strong dynamic load.
Single row cross roller slewing bearing
Composed of 2 or 3 rings. compact structure, light weight, high manufacturing accuracy, small assembly gap and high requirement for installation accuracy. Rollers are 1:1 cross-arranged.
Can be bear axial force, overturning moment and large radial force at the same time,and widely used in lifting transportation, construction machinery and precesion products.
Double row ball slewing bearings
This kind of bearings can support high static loads with simple structures. They are mainly used in situations with variation load position and direction and continuously rotating. Main applications of this kind of bearings are deck hoisting, mining and material handling etc.
Three row roller slewing bearing
Three row roller bearing CZPT to bear all kinds of loads at the same time, it is the largest 1 of the 4 structural products with large axle and radial dimensions and firm structure. Especially suitable for heavy machinery requiring larger diameter, such as bucket wheel stacker and reclaimer, wheel crane, marine crane, port crane, ladle turret,large tonnage truck crane,heavy machinery and so on.
| Type | • Single row 4 point contact ball slewing bearing • Single row crossed cylindrical roller slewing bearings • Double row ball slewing bearings •Double row Roller/ball combination slewing bearing •Three-Row Roller Slew Ring Bearing |
| Rolling elements | Steel ball / Cylinder Roller |
| Rolling elements Material | GCr5/GCr15SiMn/Customized |
| Bearing Material | 50Mn/42CrMo/42CrMo4V /Customized |
| Cage Material | Nylon/ steel /copper |
| Structure | taper pin , Mounting holes,Inner ring ,grease fitting,load plug, seals , roller ,spacer balls or separators |
| Outer diameter | 50-10000mm |
| Bore size | 50-10000mm |
| Mounting hole | Through hole/Tapped hole |
| Raceway hardness | 55-62HRC |
| Inner and outer ring modulation hardness |
229-269HB/Customized |
| Gear type | No gear ,Internal gear , External gear. |
| Embellish grease | EP2 lithium lubricating grease |
| Certificate | ABS.BV,DNV,ISO9001,GL,3.1,3.2 |
| Application area | Ladle turret,Stacker crane,Bucket wheel machine,Solar heliostat Tracking System,port crane, Cabling machine,tower crane , offshore platform,ferris wheel, Palletizing robot,Rotary metallurgical furnace,can packing machine,Wind blade transporter,shield tunneling machine,tube push bench,excavator |
| Brand Name | LYMC |
| Place of Origin | HangZhou ZheJiang |
| Warranty | 12 months |
| Payment term | T/T is our first choice |
|
Packing details |
1,Filling with anti-rust oil 2.Corved with Plastic paper 3.Corved with kraft paper 4.Corved with Blue tie 5.Put in wooden box |
Product Process
Application:
– Excavators – Drilling rigs – Mining Equipments – Cranes -Offshore Equipments – Vehicles – Machine Tools – Wind Turbines
About Us:
HangZhou MC Bearing Technology Co.,Ltd (LYMC),who is manufacture located in bearing zone, focus on Slewing bearing, cross roller bearing and pinion,Dia from 50mm-8000mm, Our team with technical and full experience in the bearing industry.
*Professional in researching, developing, producing & marketing high precision bearings for 16 years;
*Many series bearings are on stock; Factory directly provide, most competitive price;
*Advanced CNC equipment, guarantee product accuracy & stability;
*One stop purchasing, product include cross roller bearing, rotary table bearing, robotic bearing, slewing bearing, angular contact ball bearing, large and extra large custom made bearing, diameter from 50~9000mm;
*Excellent pre-sale & after sale service. We can go to customers’ project site if needed.
*Professional technical & exporting team ensure excellent product design, quotation, delivering, documentation & custom clearance.
Our Service:
FAQ:
1.Q: Are you trading company or manufacturer ?
A: We are professional slewing bearing manufacturer with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not in
stock, Also it is according to quantity.
3.Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample, it is extra.
4.Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shipment.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.
6.Q: How about your guarantee?
A: We provide lifelong after-sales technical service.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Feature: | High Speed, Cold-Resistant, Corrosion-Resistant, Heat-Resistant |
| Sealing Gland: | Sealed On Both Sides |
| Rolling-Element Number: | Single-Row |
| Type: | No Gear |
| Advantage: | Low Noise, Low Vibration,High Precesion |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does Preload Affect the Performance and Efficiency of Ball Bearings?
Preload is a crucial factor in ball bearing design that significantly impacts the performance, efficiency, and overall behavior of the bearings in various applications. Preload refers to the intentional axial force applied to the bearing’s rolling elements before it is mounted. This force eliminates internal clearance and creates contact between the rolling elements and the raceways. Here’s how preload affects ball bearing performance:
- Reduction of Internal Clearance:
Applying preload reduces the internal clearance between the rolling elements and the raceways. This eliminates play within the bearing, ensuring that the rolling elements are in constant contact with the raceways. This reduced internal clearance enhances precision and reduces vibrations during operation.
- Increased Stiffness:
Preloaded bearings are stiffer due to the elimination of internal clearance. This increased stiffness improves the bearing’s ability to handle axial and radial loads with higher accuracy and minimal deflection.
- Minimized Axial Play:
Preload minimizes or eliminates axial play within the bearing. This is especially important in applications where axial movement needs to be minimized, such as machine tool spindles and precision instruments.
- Enhanced Rigidity:
The stiffness resulting from preload enhances the bearing’s rigidity, making it less susceptible to deformation under load. This is critical for maintaining precision and accuracy in applications that require minimal deflection.
- Reduction in Ball Slippage:
Preload reduces the likelihood of ball slippage within the bearing, ensuring consistent contact between the rolling elements and the raceways. This leads to improved efficiency and better load distribution.
- Improved Running Accuracy:
Preloading enhances the running accuracy of the bearing, ensuring that it maintains precise rotational characteristics even under varying loads and speeds. This is essential for applications requiring high accuracy and repeatability.
- Optimized Performance at High Speeds:
Preload helps prevent skidding and slipping of the rolling elements during high-speed operation. This ensures that the bearing remains stable, reducing the risk of noise, vibration, and premature wear.
- Impact on Friction and Heat Generation:
While preload reduces internal clearance and friction, excessive preload can lead to higher friction and increased heat generation. A balance must be struck between optimal preload and minimizing friction-related issues.
- Application-Specific Considerations:
The appropriate amount of preload depends on the application’s requirements, such as load, speed, accuracy, and operating conditions. Over-preloading can lead to increased stress and premature bearing failure, while under-preloading may result in inadequate rigidity and reduced performance.
Overall, preload plays a critical role in optimizing the performance, accuracy, and efficiency of ball bearings. Engineers must carefully determine the right preload level for their specific applications to achieve the desired performance characteristics and avoid potential issues related to overloading or inadequate rigidity.
Are there any Industry Standards or Certifications that Ball Bearings should Meet?
Yes, there are several industry standards and certifications that ball bearings should meet to ensure their quality, performance, and reliability. These standards help manufacturers, engineers, and customers assess the suitability of bearings for specific applications. Some of the key standards and certifications for ball bearings include:
- ISO Standards:
The International Organization for Standardization (ISO) has developed a series of standards related to ball bearings. ISO 15 defines dimensions, boundary dimensions, and tolerances for radial bearings. ISO 281 specifies dynamic load ratings and calculation methods for bearings’ life calculations.
- ABEC (Annular Bearing Engineering Committee) Ratings:
ABEC ratings are commonly used in North America to indicate the precision and performance of ball bearings. Ratings range from ABEC 1 (lowest precision) to ABEC 9 (highest precision). However, it’s important to note that ABEC ratings focus primarily on dimensional tolerances and do not encompass all aspects of bearing quality.
- DIN Standards:
The German Institute for Standardization (Deutsches Institut für Normung, DIN) has published various standards related to ball bearings. DIN 625 covers dimensions for deep groove ball bearings, while DIN 616 provides guidelines for precision angular contact ball bearings.
- JIS (Japanese Industrial Standards):
JIS standards are used in Japan and internationally to define the characteristics and dimensions of various products, including ball bearings. JIS B 1512 outlines the classification and dimensions of rolling bearings.
- ASTM (American Society for Testing and Materials) Standards:
ASTM has standards that cover various aspects of bearing testing, performance, and materials. ASTM F2215, for instance, specifies the requirements for ball bearings used in surgical implants.
- CE Marking:
CE marking indicates that a product complies with European Union health, safety, and environmental requirements. It may be required for bearings used in machinery intended to be sold within the EU market.
- Industry-Specific Standards:
Various industries, such as aerospace, automotive, medical, and nuclear, have specific standards or certifications that bearings must meet to ensure safety, reliability, and compliance with industry-specific requirements.
- Quality Management Systems:
Manufacturers that adhere to quality management systems, such as ISO 9001, demonstrate their commitment to consistent product quality and customer satisfaction. Certification to these systems indicates that the manufacturing process follows established protocols and best practices.
When selecting ball bearings, it’s important to consider the relevant standards and certifications that align with the application’s requirements. This ensures that the bearings meet recognized quality and performance criteria, ultimately contributing to reliable and efficient operation.
How does Lubrication Impact the Performance and Lifespan of Ball Bearings?
Lubrication plays a critical role in the performance and lifespan of ball bearings. Proper lubrication ensures smooth operation, reduces friction, minimizes wear, and prevents premature failure. Here’s how lubrication impacts ball bearings:
- Friction Reduction:
Lubrication creates a thin film between the rolling elements (balls) and the raceways of the bearing. This film reduces friction by separating the surfaces and preventing direct metal-to-metal contact. Reduced friction results in lower energy consumption, heat generation, and wear.
- Wear Prevention:
Lubricants create a protective barrier that prevents wear and damage to the bearing’s components. Without proper lubrication, the repeated rolling and sliding of the balls against the raceways would lead to accelerated wear, surface pitting, and eventual failure.
- Heat Dissipation:
Lubricants help dissipate heat generated during operation. The rolling elements and raceways can generate heat due to friction. Adequate lubrication carries away this heat, preventing overheating and maintaining stable operating temperatures.
- Corrosion Resistance:
Lubrication prevents moisture and contaminants from coming into direct contact with the bearing’s surfaces. This helps protect the bearing against corrosion, rust, and the formation of debris that can compromise its performance and longevity.
- Noise Reduction:
Lubricated ball bearings operate quietly because the lubricant cushions and dampens vibrations caused by the rolling motion. This noise reduction is crucial in applications where noise levels need to be minimized.
- Seal Protection:
Lubricants help maintain the effectiveness of seals or shields that protect the bearing from contaminants. They create a barrier that prevents particles from entering the bearing and causing damage.
- Improved Efficiency:
Properly lubricated ball bearings operate with reduced friction, leading to improved overall efficiency. This is especially important in applications where energy efficiency is a priority.
- Lifespan Extension:
Effective lubrication significantly extends the lifespan of ball bearings. Bearings that are properly lubricated experience less wear, reduced fatigue, and a lower likelihood of premature failure.
- Selection of Lubricant:
Choosing the right lubricant is essential. Factors such as speed, temperature, load, and environmental conditions influence the choice of lubricant type and viscosity. Some common lubricant options include grease and oil-based lubricants.
- Regular Maintenance:
Regular lubrication maintenance is crucial to ensure optimal bearing performance. Bearings should be inspected and relubricated according to manufacturer recommendations and based on the application’s operating conditions.
In summary, proper lubrication is essential for the optimal performance, longevity, and reliability of ball bearings. It reduces friction, prevents wear, dissipates heat, protects against corrosion, and contributes to smooth and efficient operation in various industrial and mechanical applications.
editor by CX 2024-04-16
China high quality Motorcycle Parts Low Noise 6204-2RS Rubber Sealed Deep Groove Ball Bearings bearing block
Product Description
Motorcycle Parts Low Noise 6204-2RS Rubber Sealed Deep Groove Ball Bearings
Product Description
Detailed Photos
Installation Instructions
Product Parameters
| Item Name | Bearing | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Item Model | Bearing for Industrial Machinery , Motorcycle , Automobiles , Power Tools and Mechanical Equipment | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Material | Chrom Steel / Bearing Steel | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Specification | High Tempearture , High Speed , High Performance , Low Noise | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Sealed | Metal , Plastic | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Metal Plating | Chrom | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Metal Engraving | Customized | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Packing | 10pcs/ tube packing or Box packing | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Carton | 4pcs spark plugs per day. Q3: How about your delivery time ? A3: Delivery time is 20days after you confirmed order. Q4: What is the benefit for the exclusive agency? A4: 1.Market Protection 2.Special price or discount in some months 3.Priority delivery 4.Free promotion materials:T-shirt Q7:Can you produce bearing with our sample? A7:Yes ,we can.and we will make new CZPT according to your samples. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the Challenges Associated with Noise Reduction in Ball Bearings?Noise reduction in ball bearings is a crucial consideration, especially in applications where noise levels must be minimized for operational efficiency and user comfort. While ball bearings are designed to operate smoothly, there are several challenges associated with reducing noise in their operation:
Vibration generated by the movement of rolling elements and raceways can lead to noise. Even minor irregularities in bearing components or the mounting system can cause vibration that translates into audible noise.
The type and design of the ball bearing can impact noise generation. For example, deep groove ball bearings are known for their quiet operation, while angular contact bearings can generate more noise due to their higher contact angles.
Improper or inadequate lubrication can result in increased friction and wear, leading to noise. Choosing the right lubricant and maintaining proper lubrication levels are essential for reducing noise in ball bearings.
Incorrect clearance or preload settings can lead to noise issues. Excessive clearance or inadequate preload can cause the rolling elements to impact the raceways, resulting in noise during rotation.
The quality of materials and manufacturing processes can affect noise levels. Inconsistent or low-quality materials, improper heat treatment, or manufacturing defects can lead to noise generation during operation.
The surface finish of the rolling elements and raceways can impact noise. Rough surfaces can generate more noise due to increased friction and potential irregularities.
Seals and shields that protect bearings can influence noise levels. While they are necessary for contamination prevention, they can also cause additional friction and generate noise.
External factors such as temperature, speed, and load can influence noise levels. High speeds or heavy loads can amplify noise due to increased stress on the bearing components.
As ball bearings wear over time, noise levels can increase. Worn components or inadequate lubrication can lead to more significant noise issues as the bearing operates. To address these challenges and reduce noise in ball bearings, manufacturers and engineers employ various techniques, such as optimizing design, selecting suitable bearing types, using proper lubrication, maintaining accurate preload settings, and ensuring high-quality materials and manufacturing processes. Noise reduction efforts are essential to improve overall product quality, meet noise regulations, and enhance user experience in various applications.
How do Miniature Ball Bearings Differ from Standard-sized Ones, and Where are They Commonly Used?Miniature ball bearings, as the name suggests, are smaller in size compared to standard-sized ball bearings. They have distinct characteristics and are designed to meet the unique requirements of applications that demand compactness, precision, and efficient rotation in confined spaces. Here’s how miniature ball bearings differ from standard-sized ones and where they are commonly used:
The most noticeable difference is their size. Miniature ball bearings typically have outer diameters ranging from a few millimeters to around 30 millimeters, while standard-sized ball bearings have larger dimensions suitable for heavier loads and higher speeds.
Due to their smaller size, miniature ball bearings have lower load-carrying capacities compared to standard-sized bearings. They are designed for light to moderate loads and are often used in applications where precision and compactness are prioritized over heavy load support.
Miniature ball bearings are known for their high precision and accuracy. They are manufactured to tighter tolerances, making them suitable for applications requiring precise motion control and low levels of vibration.
Miniature ball bearings can achieve higher speeds than standard-sized bearings due to their smaller size and lower mass. This makes them ideal for applications involving high-speed rotation.
Miniature ball bearings generally have lower friction due to their smaller contact area. This contributes to higher efficiency and reduced heat generation in applications that require smooth and efficient motion.
Miniature ball bearings find applications in various industries and sectors:
They are used in small motors, computer disk drives, printers, and miniature fans, where space is limited but precise motion is essential.
Miniature bearings are used in medical devices such as surgical instruments, dental handpieces, and diagnostic equipment due to their precision and compactness.
Miniature ball bearings are integral to robotic arms, miniature conveyors, and automation systems, enabling precise movement in confined spaces.
They are used in applications like UAVs (drones), aerospace actuators, and satellite components where size and weight constraints are critical.
Miniature bearings play a role in optical instruments, cameras, and measuring devices, providing smooth rotation and accurate positioning. Overall, miniature ball bearings are specialized components designed for applications where space, precision, and efficient rotation are paramount. Their compactness and high precision make them crucial in various industries requiring reliable motion control in limited spaces.
What is a Ball Bearing and How does it Function in Various Applications?A ball bearing is a type of rolling-element bearing that uses balls to reduce friction between moving parts and support radial and axial loads. It consists of an outer ring, an inner ring, a set of balls, and a cage that separates and maintains a consistent spacing between the balls. Here’s how ball bearings function in various applications:
Ball bearings function by replacing sliding friction with rolling friction. The smooth, spherical balls minimize the contact area between the inner and outer rings, resulting in lower friction and reduced heat generation.
Ball bearings are designed to support both radial loads (forces perpendicular to the shaft’s axis) and axial loads (forces parallel to the shaft’s axis). The distribution of balls within the bearing ensures load-carrying capacity in multiple directions.
Ball bearings facilitate smooth and precise rotational movement. The rolling motion of the balls allows for controlled and continuous rotation with minimal resistance.
Ball bearings are used in a wide range of machinery and equipment, including motors, generators, gearboxes, conveyors, and fans. They enable the efficient transfer of motion while reducing wear and energy losses.
Ball bearings are extensively used in automobiles for various applications, including wheel hubs, transmission systems, steering mechanisms, and engine components. They provide reliability and durability in challenging automotive environments.
In industrial settings, ball bearings support rotating shafts and ensure the smooth operation of equipment such as pumps, compressors, and machine tools.
Ball bearings are suitable for high-speed applications due to their low friction and ability to accommodate rapid rotation. They are used in applications like electric motors and aerospace components.
For precision instruments, such as watches, cameras, and medical devices, ball bearings provide accurate rotational movement and contribute to the overall performance of the instrument.
Ball bearings come in various sizes, configurations, and materials to suit different applications. Different types include deep groove ball bearings, angular contact ball bearings, thrust ball bearings, and more. In summary, ball bearings are essential components in a wide range of applications where smooth rotation, load support, and reduced friction are critical. Their versatility, reliability, and efficiency make them indispensable in industries spanning from automotive to industrial machinery to precision instruments.
China OEM Carbon Steel 608zz 608RS 608 2RS Zz Miniature Deep Groove Ball Bearing Skateboard Skates Roller OEM Custom Any Size Bearing bearing blockProduct Description
Production Machinery:
Testing Machinery:
ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,grinding, heat treatment from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum die casting. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
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What are the Materials Typically Used in Manufacturing Ball Bearings and Their Advantages?Ball bearings are manufactured using a variety of materials, each chosen for its specific properties and advantages in various applications. Here are some commonly used materials in ball bearing manufacturing and their respective benefits:
This is the most common material used for ball bearing manufacturing. It offers excellent hardness, wear resistance, and fatigue strength. High-carbon chrome steel bearings are suitable for a wide range of applications, from industrial machinery to automotive components.
Stainless steel bearings are corrosion-resistant and suitable for applications where moisture, chemicals, or exposure to harsh environments are concerns. AISI 440C offers high hardness and corrosion resistance, while AISI 304 and AISI 316 provide good corrosion resistance and are often used in food and medical industries.
Ceramic bearings use silicon nitride (Si3N4) or zirconia (ZrO2) balls. Ceramic materials offer high stiffness, low density, and excellent resistance to corrosion and heat. Ceramic bearings are commonly used in high-speed and high-temperature applications, such as in aerospace and racing industries.
Plastic bearings are lightweight and offer good corrosion resistance. Polyamide bearings are commonly used due to their low friction and wear properties. Polyether ether ketone (PEEK) bearings provide high-temperature resistance and are suitable for demanding environments.
Bronze bearings are often used in applications where self-lubrication is required. Bronze has good thermal conductivity and wear resistance. Bearings made from bronze are commonly used in machinery requiring frequent starts and stops.
Hybrid bearings combine steel rings with ceramic balls. These bearings offer a balance between the advantages of both materials, such as improved stiffness and reduced weight. Hybrid bearings are used in applications where high speeds and low friction are essential.
For specific applications, specialty alloys may be used to meet unique requirements. For example, bearings used in extreme temperatures or corrosive environments may be made from materials like titanium or hastelloy.
Bearings may also be coated with thin layers of materials like diamond-like carbon (DLC) or other coatings to enhance performance, reduce friction, and improve wear resistance. The choice of material depends on factors such as application requirements, operating conditions, load, speed, and environmental factors. Selecting the right material is essential for ensuring optimal bearing performance, longevity, and reliability in diverse industries and applications.
Are there any Industry Standards or Certifications that Ball Bearings should Meet?Yes, there are several industry standards and certifications that ball bearings should meet to ensure their quality, performance, and reliability. These standards help manufacturers, engineers, and customers assess the suitability of bearings for specific applications. Some of the key standards and certifications for ball bearings include:
The International Organization for Standardization (ISO) has developed a series of standards related to ball bearings. ISO 15 defines dimensions, boundary dimensions, and tolerances for radial bearings. ISO 281 specifies dynamic load ratings and calculation methods for bearings’ life calculations.
ABEC ratings are commonly used in North America to indicate the precision and performance of ball bearings. Ratings range from ABEC 1 (lowest precision) to ABEC 9 (highest precision). However, it’s important to note that ABEC ratings focus primarily on dimensional tolerances and do not encompass all aspects of bearing quality.
The German Institute for Standardization (Deutsches Institut für Normung, DIN) has published various standards related to ball bearings. DIN 625 covers dimensions for deep groove ball bearings, while DIN 616 provides guidelines for precision angular contact ball bearings.
JIS standards are used in Japan and internationally to define the characteristics and dimensions of various products, including ball bearings. JIS B 1512 outlines the classification and dimensions of rolling bearings.
ASTM has standards that cover various aspects of bearing testing, performance, and materials. ASTM F2215, for instance, specifies the requirements for ball bearings used in surgical implants.
CE marking indicates that a product complies with European Union health, safety, and environmental requirements. It may be required for bearings used in machinery intended to be sold within the EU market.
Various industries, such as aerospace, automotive, medical, and nuclear, have specific standards or certifications that bearings must meet to ensure safety, reliability, and compliance with industry-specific requirements.
Manufacturers that adhere to quality management systems, such as ISO 9001, demonstrate their commitment to consistent product quality and customer satisfaction. Certification to these systems indicates that the manufacturing process follows established protocols and best practices. When selecting ball bearings, it’s important to consider the relevant standards and certifications that align with the application’s requirements. This ensures that the bearings meet recognized quality and performance criteria, ultimately contributing to reliable and efficient operation.
How do Ball Bearings Differ from Other Types of Bearings like Roller Bearings?Ball bearings and roller bearings are two common types of rolling-element bearings, each with distinct designs and characteristics. Here’s a comparison of ball bearings and roller bearings:
Ball Bearings: Ball bearings use spherical balls to separate and reduce friction between the bearing’s inner and outer rings. The balls enable rolling motion and smooth contact, minimizing friction. Roller Bearings: Roller bearings, as the name suggests, use cylindrical or tapered rollers instead of balls. These rollers have larger contact areas, distributing loads over a broader surface.
Ball Bearings: Due to the point contact between the balls and the rings, ball bearings have lower friction and are more efficient at high speeds. Roller Bearings: Roller bearings have a larger contact area, resulting in slightly higher friction compared to ball bearings. They are more suitable for heavy-load applications where efficiency is prioritized over high speeds.
Ball Bearings: Ball bearings excel at handling light to moderate loads in both radial and axial directions. They are commonly used in applications where smooth rotation and low friction are important. Roller Bearings: Roller bearings have a higher load-carrying capacity than ball bearings. They can support heavier radial and axial loads and are preferred for applications with significant loads or impact forces.
Ball Bearings: Ball bearings come in various designs, including deep groove, angular contact, and thrust ball bearings, each suitable for different applications. Roller Bearings: Roller bearings have diverse types, including cylindrical, spherical, tapered, and needle roller bearings, each optimized for specific load and motion requirements.
Ball Bearings: The reduced friction in ball bearings makes them suitable for high-speed applications, such as electric motors and precision machinery. Roller Bearings: Roller bearings can handle higher loads but are generally better suited for moderate to low speeds due to slightly higher friction.
Ball Bearings: Ball bearings are used in applications where smooth motion, low friction, and moderate loads are essential, such as electric fans, bicycles, and some automotive components. Roller Bearings: Roller bearings find applications in heavy machinery, construction equipment, automotive transmissions, and conveyor systems, where heavier loads and durability are crucial. In summary, ball bearings and roller bearings differ in their design, friction characteristics, load capacities, speed capabilities, and applications. The choice between them depends on the specific requirements of the machinery and the type of loads and forces involved.
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