Tag Archives: gear internal

China factory 922D/925 Slewing Ring Slewing Bearing Internal Gear Ball Bearing Structure with Best Sales

Product Description

1. Company introduction 

HangZhou King Slewing Bearing Technology Co.,Ltd.is a professional manufacturer and exporter of excavator slewing rings, its factory is located in HangZhou city, ZheJiang Province,very close to ZheJiang Port, goods can be easily transported all over the world.

Our main product is excavator slewing rings, we can now produce more than 1000 part numbers to match with many famous excavator brands, such as CATERPILLAR,  , HITACHI, KOBELCO, HYUNDAI, VOLVO, DOOSAN, LIEBHERR, DAEWOO, JCB,CASE, SUMITOMO, KATO,etc. 

Our engineers have more than 20 years rich experience in studying excavator slewing rings and we have professional measuring team can go to customers ‘ workplace  to measure the old or broken slewing rings, then to produce the same replacements. We have our own factory with latest CNC machines , such as vertical lathes, gear hobbing machines, gear shaping machines, hole drilling mahines, quenching machines, vertical grinding machines, turning machines,etc. to meet customers’ quick delivery requirements. 

We will adhere to the “quality first, credibility first” business philosophy and continually provide our clients with superior quality products and services. We warmly welcome customers from all over the world to visit us and together to build a better future !

2. Our slewing rings can match with more than 1000 excavator models. 

3. Our excavator part numbers as below:

Liugong Excavator Slewing Ring Replacement 
Excavator model number Part number Excavator model number Part number
LG225C/LG205C   LG922D   925  
922 26b5712 LG925D  
922 26b0122 936D 26B0120
922 26b571 LG936LC  
LG922D 26B0122    

4. Our excavator slewing ring pictures

5. Our slewing bearing packaging pictures 

6. Transportation way: By sea/ air/ rail/ road/ TNT/DHL/UPS/Fedex,ect. 

7. Contact information
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Feature: Short Delivery Time
Sealing Gland: Seal Rings
Rolling-Element Number: Single Row
Roller Type: Four Point Contact
Material: 50mn/42CrMo
Samples:
US$ 1200/Set
1 Set(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

ball bearing

Can you Provide Examples of Industries where Ball Bearings are Crucial Components?

Ball bearings are essential components in a wide range of industries where smooth motion, load support, and precision are vital. Here are some examples of industries where ball bearings play a crucial role:

  • Automotive Industry:

Ball bearings are used in various automotive applications, including wheel hubs, transmissions, engines, steering systems, and suspension components. They provide reliable rotation and support in both passenger vehicles and commercial vehicles.

  • Aerospace Industry:

In the aerospace sector, ball bearings are found in aircraft engines, landing gear systems, control surfaces, and avionics equipment. Their ability to handle high speeds and precision is vital for aviation safety.

  • Industrial Machinery:

Ball bearings are integral to a wide range of industrial machinery, including pumps, compressors, conveyors, machine tools, printing presses, and textile machinery. They facilitate smooth operation and load distribution in these diverse applications.

  • Medical Equipment:

In medical devices and equipment, ball bearings are used in surgical instruments, imaging equipment, dental tools, and laboratory machinery. Their precision and smooth movement are crucial for accurate diagnostics and treatments.

  • Robotics and Automation:

Ball bearings are key components in robotic arms, automation systems, and manufacturing machinery. They enable precise movement, high-speed operation, and reliable performance in automated processes.

  • Renewable Energy:

Wind turbines and solar tracking systems utilize ball bearings to enable efficient rotation and tracking of the wind blades and solar panels. Ball bearings withstand the dynamic loads and environmental conditions in renewable energy applications.

  • Marine and Shipbuilding:

Ball bearings are used in marine applications such as ship propulsion systems, steering mechanisms, and marine pumps. They withstand the corrosive environment and provide reliable performance in maritime operations.

  • Heavy Equipment and Construction:

In construction machinery like excavators, bulldozers, and cranes, ball bearings support the movement of heavy loads and enable efficient operation in demanding environments.

  • Electronics and Consumer Appliances:

Consumer electronics like electric motors, computer hard drives, and household appliances rely on ball bearings for smooth motion and reliable operation.

  • Oil and Gas Industry:

In oil and gas exploration and extraction equipment, ball bearings are used in drilling rigs, pumps, and processing machinery. They handle the high loads and harsh conditions of this industry.

These examples demonstrate how ball bearings are indispensable components in various industries, contributing to the efficiency, reliability, and functionality of diverse mechanical systems and equipment.

ball bearing

How do Miniature Ball Bearings Differ from Standard-sized Ones, and Where are They Commonly Used?

Miniature ball bearings, as the name suggests, are smaller in size compared to standard-sized ball bearings. They have distinct characteristics and are designed to meet the unique requirements of applications that demand compactness, precision, and efficient rotation in confined spaces. Here’s how miniature ball bearings differ from standard-sized ones and where they are commonly used:

  • Size:

The most noticeable difference is their size. Miniature ball bearings typically have outer diameters ranging from a few millimeters to around 30 millimeters, while standard-sized ball bearings have larger dimensions suitable for heavier loads and higher speeds.

  • Load Capacity:

Due to their smaller size, miniature ball bearings have lower load-carrying capacities compared to standard-sized bearings. They are designed for light to moderate loads and are often used in applications where precision and compactness are prioritized over heavy load support.

  • Precision:

Miniature ball bearings are known for their high precision and accuracy. They are manufactured to tighter tolerances, making them suitable for applications requiring precise motion control and low levels of vibration.

  • Speed:

Miniature ball bearings can achieve higher speeds than standard-sized bearings due to their smaller size and lower mass. This makes them ideal for applications involving high-speed rotation.

  • Friction and Efficiency:

Miniature ball bearings generally have lower friction due to their smaller contact area. This contributes to higher efficiency and reduced heat generation in applications that require smooth and efficient motion.

  • Applications:

Miniature ball bearings find applications in various industries and sectors:

  • Electronics and Consumer Devices:

They are used in small motors, computer disk drives, printers, and miniature fans, where space is limited but precise motion is essential.

  • Medical and Dental Equipment:

Miniature bearings are used in medical devices such as surgical instruments, dental handpieces, and diagnostic equipment due to their precision and compactness.

  • Robotics and Automation:

Miniature ball bearings are integral to robotic arms, miniature conveyors, and automation systems, enabling precise movement in confined spaces.

  • Aerospace and Defense:

They are used in applications like UAVs (drones), aerospace actuators, and satellite components where size and weight constraints are critical.

  • Optics and Instrumentation:

Miniature bearings play a role in optical instruments, cameras, and measuring devices, providing smooth rotation and accurate positioning.

Overall, miniature ball bearings are specialized components designed for applications where space, precision, and efficient rotation are paramount. Their compactness and high precision make them crucial in various industries requiring reliable motion control in limited spaces.

ball bearing

Can you Explain the Various Types of Ball Bearings and their Specific Use Cases?

Ball bearings come in various types, each designed to meet specific application requirements. Here’s an overview of the different types of ball bearings and their specific use cases:

  • Deep Groove Ball Bearings:

Deep groove ball bearings are the most common and versatile type. They have a deep raceway that allows them to handle both radial and axial loads. They are used in a wide range of applications, including electric motors, household appliances, automotive components, and industrial machinery.

  • Angular Contact Ball Bearings:

Angular contact ball bearings have a contact angle that enables them to handle both radial and axial loads at specific angles. They are suitable for applications where combined loads or thrust loads need to be supported, such as in machine tool spindles, pumps, and agricultural equipment.

  • Self-Aligning Ball Bearings:

Self-aligning ball bearings have two rows of balls and are designed to accommodate misalignment between the shaft and the housing. They are used in applications where shaft deflection or misalignment is common, such as conveyor systems, textile machinery, and paper mills.

  • Thrust Ball Bearings:

Thrust ball bearings are designed to support axial loads in one direction. They are commonly used in applications where axial loads need to be supported, such as in automotive transmissions, steering systems, and crane hooks.

  • Single-Row vs. Double-Row Bearings:

Single-row ball bearings have a single set of balls and are suitable for moderate load and speed applications. Double-row ball bearings have two sets of balls and offer higher load-carrying capacity. Double-row designs are used in applications such as machine tool spindles and printing presses.

  • Miniature and Instrument Ball Bearings:

Miniature ball bearings are smaller in size and are used in applications with limited space and lower load requirements. They are commonly used in small electric motors, medical devices, and precision instruments.

  • Max-Type and Conrad Bearings:

Max-type ball bearings have a larger number of balls to increase load-carrying capacity. Conrad bearings have fewer balls and are used in applications with moderate loads and speeds.

  • High-Precision Ball Bearings:

High-precision ball bearings are designed for applications where accuracy and precision are critical, such as machine tool spindles, aerospace components, and optical instruments.

  • High-Speed Ball Bearings:

High-speed ball bearings are engineered to minimize friction and accommodate rapid rotation. They are used in applications such as dental handpieces, turbochargers, and centrifuges.

In summary, the various types of ball bearings are tailored to different application requirements, including load type, direction, speed, and environmental conditions. Selecting the appropriate type of ball bearing ensures optimal performance and longevity in specific applications.

China factory 922D/925 Slewing Ring Slewing Bearing Internal Gear Ball Bearing Structure   with Best SalesChina factory 922D/925 Slewing Ring Slewing Bearing Internal Gear Ball Bearing Structure   with Best Sales
editor by CX 2024-05-16

China Hot selling Internal Gear Teeth Slewing Bearing Hjn. 45.2600 Ball Bearing for Jib Crane with high quality

Product Description

Internal Gear Teeth Slewing Bearing HJN.45.2600 Ball Bearing For JIB Crane
 

Excavators, also known as excavating machinery, also known as excavators, are earth-moving machinery that use buckets to excavate materials above or below the bearing surface and load them into transport vehicles or unload them to a stockyard.
The materials excavated by the excavator are mainly soil, coal, silt, and pre-loose soil and rocks. From the perspective of the development of construction machinery in recent years, the development of excavators is relatively fast, and excavators have become 1 of the most important construction machinery in engineering construction.

We can provide alternative Swing circle for your , HITACHI, KOBELCO, HYUNDAI, VOLVO, DOOSAN, DAEWOO, JCB,CASE, SUMITOMO, KATO, etc.,There are normal and non standard over 1000 hundreds types for you choose.
product-list-1.html 

USA Excavator Slewing Rings

CAT70B CAT120B CAT311 CAT305.5 CAT306 CAT307 CAT308 CAT312 CAT315 CAT320 CAT323 CAT324 CAT325 CAT326 CAT330 CAT336 CAT345 CAT349 CAT365 CAT374 CAT390 CAT40/45 CAT60(YC60-8) E70B CAT80 CAT120B E140 E160 E180 E200B E215 E219 E219D CAT225/B/D CAT229 CAT305.5 CAT306/E E307 E307B E307C/D/E CAT308B E311B E312B CAT311C CAT311D CAT312C/D CAT313C/D CAT315 E320B E320C/D E323C/D E322 E324D CAT330B CAT330C CAT336D CAT336D1 E340 CAT345B CAT345C CAT345D CAT349D CAT365

CX50B CX55 CX210 CX210B CX210 CX210B CX240A

Japan Excavator Slewing Bearings

PC30 PC45 PC50 PC55 PC56 PC60-5-6-7 PC60-8 PC70-8 PC78 PC100-3 PC120-6 PC130-7 PC150 PC160 PC200-7/8 PC220 PC228 PC270 PC240 PC300-6/7 PC360 PC400-6/7/8 PC450-6 PC600-6 PC650-3 PC650 PC800 PC1000 PC1200 PC1250 PC300-7 PC300-8 PC350-6 PC350-7 PC350-8 PC360-7 PC400-5 PC400-5A PC400-6 PC400-7 PC400-8 PC450-6 PC450-7 PC450-8 PC650-6E PC650-8 PC200-8 PC210-10 PC210LC-10 PC210-7 PC220-7 PC220-8 PC230-7 PC240-8 PC200-8 PC210-8 PC220-8 PC270 PC300 PC300LC PC300-5 PC300-6 PC130-7(4D102) PC150-5 PC180-5 PC160-7
PC200-5 PC210-5K PC220-5 PC200-6(S6D95)PC210-6(S6D95)PC220-6(S6D95)PC230-6(S6D95)PC200-6(S6D102)PC210-6(S6D102)PC220-6(S6D102) PC230-6(S6D102)PC200-7(S6D102)PC200-7 PC18 PC50-7 PC56 PC60-1 PC60-5 PC60-6 PC60-7 PC60-6 PC70-6 PC70-8 PC60-7 PC70-7 PC100-5 PC120-5 PC100-6(S4D95) PC120-6(S4D95) PC130-6(S4D95) PC130-7(S4D95) PC100-6(4D102) PC110-7(4D102) PC120-6(4D102) PC130-6(4D102)

UH571 UH045 UH063 UH083 EX35 EX40 EX55 EX60 EX60-3 EX120 EX200 EX300 EX310 ZX60 ZX70 ZA80 ZX110 ZX120 ZX200 ZX210 ZX250 ZX290 ZX330 ZX470 ZX870EX1000 EX1200 ZX225UR ZX520 EX120-3 EX120-5 EX130H-5 ZAX110 ZAX120-6 ZAX120 UH07-7 ZAX200 ZXA210 ZAX200-3G ZAX250-3G ZAX200-3 ZAX200LC-3 ZAX210H-3 ZAX210LCH-3 ZAX210K-3 ZAX210LCK-3 ZAX210LCN-3 EX200-1/2 EX200LC-2 EX200-3 EX200LC-3 EX200H-3 EX200LCH-3 EX200-5 EX210H-5 EX210LCH-5 ZAX225 ZX230 EX220-2 EX220-3 EX220-5 EX270-5 EX230H-3 EX280H-5 ZAX240H ZAX240LCH
ZAX240K ZAX250 ZAX270 ZAX280LC EX290LCH-5 EX300-1 EX300-2 EX300H-2 EX300-3 EX300-3C EX300H-3 EX310H-3C
EX310LCH-3C ZAX330 EX350 ZXA360 ZAX450-6 EX60-1 EX60-2 EX60-5 EX60LC-5 EX80-5 ZX60 ZAX70 ZA80 EX100-1 EX100-3 EX100-5 EX110-5 EX120-2
U15 KX41 KX41-2 KX135 KX185 KX155 KX161 KX163 KX165 KX183 K030 KX35 KX15 KX150 KX185

SK35 SK50 SK60 SK75 SK100 SK120 SK200-1-2-3-4-5-6 SK230 SK250 SK260 SK280 SK300 SK330 SK330-6 SK350 SK400 SK450 SK480 RK200 SK55 SK60-3 SK60-5 SK60-8 SK60SR SK75/SK75-8 K904C SK905C SK907B K907C SK100 SK120-3 SK120-5 SK135 SK03 SK04 SK045N2 SK130 SK140-8 SK07-1-N2 SK07-N2 SK200-1 SK200-2 SK200-3 SK200-5 SK200-6 SK210-6 SK200-8 SK210-8 SK230-6E SK250-6 SK250-8 SK260-8 SK270D SK330-8 SK350-8 SK480-6 SK480-8

SH55 SH60 SH75 SH50 SH100 SH120 SH125 SH135 SH140 SH145 SH200 SH200-3-5 SH220-2-3 SH240 SH225 SH260 SH265 SH280 SH300 SH340 SH350 SH400 SH430 SH450 SH40T SH60-1 SH100A1 SH120 SH120A1 SH120A2 SH120A3 SH200A1 SH200A3 SH210A3 SH210A5 SH220-2 SH220-3 SH225 SH260 SH265 SH240-5 SH340 SH300A2 SH350

HD100 HD250 HD450 HD512 HD513 HD516 HD550 HD700 HD770 HD800 HD820 HD880 HD900 HD1571 HD1430 HD2045 HD250-5 HD250-7 HD307 HD400-7 HD512 HD513 HD516 HD700-5 HD700-7 HD820-1/2/3/7 HD770-5 HD800-8 HD800-7 HD900-7 HD770-1 HD770-2 HD770-SE HD1571-3

ViO35 ViO55 ViO75 NS60-5 BT160C BT175 IHI135 IHI150 IHI160

MS70-2 MS090-8 MS110-2 MS120-1/2 MS120-8 MS140-1 MS180-3 MS180-8

South Korea Slewing Ring Bearings

R55 R60 R80 R130LC-3-5 R150 R190 R200 R200-5 R210 R215-7/9 R220 R225LC-7/9 R245 R260 R265 R290 R290 R290LC-7 R300LC R305LC R330LC R340 R375 R360LC-7 R390 R450LC R470 R485 R500 R55-5 R60-5 R55-7 R60-7 R70-7 R80 R110LC-7 R130-5 R130-7 R140LC-7 R150LC-7 R150LC-9 R200W-7 R200 R200-3 R200-5 R210-3 R210-5 R210-5D R220-3 R220-5 R210-7 R210-9 R215-7 R225-7 R220-9 R225-9 R260-7 R265-7 R290-3 R300-5 R290-7 R305-7 R305-9 R320-7

DH35 DH55 DH60 DH55 DH60 DH80 DH80-7 DH80GOLD DH150 DH200 DH220-3-5 DH280-5 DX60-DX200-DX225 DX260 DH290 DH360 DH420 DH500 DH55-5 DH60/DX60 DH80/DH80GLD DH130-5 DH150-7 DX150 DH220-3 DH215-7 DH215-9E DH220-5 DH220-7 DH215-9 DH225-7/9 DX225-7 DH250-5 DX255-5 DH258-7 DH280 DH290 DH300-5 DH300 DH300-7 DX300-9 DH360-5/7 DH400-5 DH370-7 DH370-9 DH420 DH450-3 DH500 SE210-1 SE210-2

China Manufacturer Slew Ring

CLG904 CLG9055 CLG906 CLG907 CLG9075 CLG908 CLG915 CLG150 CLG920 CLG921 CLG922 CLG225 CLG924 CLG925 CLG933 CLG936 CLG939 CLG942 CLG948 CLG950 CLG952 CLG200 CLG205 CLG220 CLG225

XE55 XE60 XE65 XE75 XE80 XE85 XE135 XE150 XE155 XE200 XE205 XE215 XE225 XE245 XE270 XE305 XE335 XE370 XE380 XE400 XE470 XE490 XE700

YC13 YC18 YC18-3 YC35 YC45 YC55 YC65 YC65-2 YC85 YC85-3 YC135 YC225LC YC230

SY55 SY60 SY65 SY70 SY75 SY85 SY95 SY115 SY135 SY155 SY195 SY200 SY205 SY215 SY220 SY225 SY235 SY245 SY285 SY305 SY335 SY365 SY375 SY395 SY415 SY485

 UK/SWEDEN/GERMANY Swing Bearing

R914 R924 R944 R944CLC
8061 8065 JS130 JS140 JS200 IS210 JS220 JCB70 JCB360 JS205
EC55 EC60 EC140BP EW145BP EW160BB EC210 EC240 EC290 EC360LC EC380 EC460 EC480 EC700 EC210B EC360

 
Product Process
Application:

 

– Excavators – Drilling rigs – Mining Equipments – Cranes   -Offshore Equipments  – Vehicles  – Machine Tools  – Wind Turbines

About Us:
HangZhou MC Bearing Technology Co.,Ltd (LYMC),who is manufacture located in bearing zone, focus on Slewing bearing, cross roller bearing and pinion,Dia from 50mm-8000mm, Our team with technical and full experience in the bearing industry.
*Professional in researching, developing, producing & marketing high precision bearings for 16 years;
*Many series bearings are on stock; Factory directly provide, most competitive price;
*Advanced CNC equipment, guarantee product accuracy & stability;
*One stop purchasing, product include cross roller bearing, rotary table bearing, robotic bearing, slewing bearing, angular contact ball bearing, large and extra large custom made bearing, diameter from 50~9000mm;
*Excellent pre-sale & after sale service. We can go to customers’ project site if needed.
*Professional technical & exporting team ensure excellent product design, quotation, delivering, documentation & custom clearance.

Our Service:

FAQ:
1.Q: Are you trading company or manufacturer ?
A: We are professional slewing bearing manufacturer with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not in
stock, Also it is according to quantity.
3.Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample, it is extra.
4.Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shipment.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.
6.Q: How about your guarantee?
A: We provide lifelong after-sales technical service. 
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Feature: High Speed, Cold-Resistant, Corrosion-Resistant, Heat-Resistant
Sealing Gland: Sealed On Both Sides
Rolling-Element Number: Single-Row
Roller Type: Straight Raceway
Material: 50mn/42CrMo
Samples:
US$ 1579/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

ball bearing

Are there Specific Maintenance Practices to Ensure the Longevity of Ball Bearings?

Maintaining ball bearings is essential to ensure their longevity, reliable performance, and prevent premature failure. Proper maintenance practices can extend the lifespan of ball bearings and the equipment they are used in. Here are specific maintenance practices to consider:

  • Regular Lubrication:

Implement a regular lubrication schedule using the appropriate lubricant for the application. Lubrication reduces friction, prevents wear, and helps dissipate heat. Follow manufacturer guidelines for lubricant type, quantity, and frequency.

  • Clean Environment:

Keep the operating environment clean and free from contaminants. Dust, dirt, and debris can infiltrate bearings and cause damage. Use seals or shields to protect bearings from contaminants, especially in harsh environments.

  • Proper Installation:

Ensure correct installation of bearings using proper tools and techniques. Improper installation can lead to misalignment, uneven load distribution, and premature wear. Follow manufacturer recommendations for installation procedures.

  • Regular Inspections:

Perform routine visual inspections to check for signs of wear, damage, or contamination. Regular inspections can help identify issues early and prevent further damage. Pay attention to noise, vibration, and temperature changes.

  • Temperature Monitoring:

Monitor bearing temperatures during operation using infrared thermometers or sensors. Abnormal temperature increases can indicate inadequate lubrication, misalignment, or other problems.

  • Correct Handling:

Handle bearings with care to prevent damage during storage, transportation, and installation. Avoid dropping or subjecting them to impacts that can affect their internal components.

  • Bearing Removal and Replacement:

Follow proper procedures when removing and replacing bearings. Use appropriate tools and techniques to avoid damage to the bearing or the surrounding components.

  • Alignment Maintenance:

Maintain proper shaft and housing alignment to prevent excessive loads and wear on the bearing. Misalignment can lead to increased stress and premature failure.

  • Training and Education:

Provide training to operators and maintenance personnel on proper bearing maintenance and handling practices. Educated personnel are more likely to identify issues and perform maintenance correctly.

  • Documented Records:

Keep records of maintenance activities, inspections, lubrication schedules, and any issues encountered. This documentation helps track the bearing’s performance over time and informs future maintenance decisions.

By implementing these maintenance practices, you can ensure the longevity of ball bearings, minimize downtime, reduce operational costs, and maintain the reliability of the equipment they are a part of.

ball bearing

How do Miniature Ball Bearings Differ from Standard-sized Ones, and Where are They Commonly Used?

Miniature ball bearings, as the name suggests, are smaller in size compared to standard-sized ball bearings. They have distinct characteristics and are designed to meet the unique requirements of applications that demand compactness, precision, and efficient rotation in confined spaces. Here’s how miniature ball bearings differ from standard-sized ones and where they are commonly used:

  • Size:

The most noticeable difference is their size. Miniature ball bearings typically have outer diameters ranging from a few millimeters to around 30 millimeters, while standard-sized ball bearings have larger dimensions suitable for heavier loads and higher speeds.

  • Load Capacity:

Due to their smaller size, miniature ball bearings have lower load-carrying capacities compared to standard-sized bearings. They are designed for light to moderate loads and are often used in applications where precision and compactness are prioritized over heavy load support.

  • Precision:

Miniature ball bearings are known for their high precision and accuracy. They are manufactured to tighter tolerances, making them suitable for applications requiring precise motion control and low levels of vibration.

  • Speed:

Miniature ball bearings can achieve higher speeds than standard-sized bearings due to their smaller size and lower mass. This makes them ideal for applications involving high-speed rotation.

  • Friction and Efficiency:

Miniature ball bearings generally have lower friction due to their smaller contact area. This contributes to higher efficiency and reduced heat generation in applications that require smooth and efficient motion.

  • Applications:

Miniature ball bearings find applications in various industries and sectors:

  • Electronics and Consumer Devices:

They are used in small motors, computer disk drives, printers, and miniature fans, where space is limited but precise motion is essential.

  • Medical and Dental Equipment:

Miniature bearings are used in medical devices such as surgical instruments, dental handpieces, and diagnostic equipment due to their precision and compactness.

  • Robotics and Automation:

Miniature ball bearings are integral to robotic arms, miniature conveyors, and automation systems, enabling precise movement in confined spaces.

  • Aerospace and Defense:

They are used in applications like UAVs (drones), aerospace actuators, and satellite components where size and weight constraints are critical.

  • Optics and Instrumentation:

Miniature bearings play a role in optical instruments, cameras, and measuring devices, providing smooth rotation and accurate positioning.

Overall, miniature ball bearings are specialized components designed for applications where space, precision, and efficient rotation are paramount. Their compactness and high precision make them crucial in various industries requiring reliable motion control in limited spaces.

ball bearing

How do Ball Bearings Differ from Other Types of Bearings like Roller Bearings?

Ball bearings and roller bearings are two common types of rolling-element bearings, each with distinct designs and characteristics. Here’s a comparison of ball bearings and roller bearings:

  • Design:

Ball Bearings: Ball bearings use spherical balls to separate and reduce friction between the bearing’s inner and outer rings. The balls enable rolling motion and smooth contact, minimizing friction.

Roller Bearings: Roller bearings, as the name suggests, use cylindrical or tapered rollers instead of balls. These rollers have larger contact areas, distributing loads over a broader surface.

  • Friction and Efficiency:

Ball Bearings: Due to the point contact between the balls and the rings, ball bearings have lower friction and are more efficient at high speeds.

Roller Bearings: Roller bearings have a larger contact area, resulting in slightly higher friction compared to ball bearings. They are more suitable for heavy-load applications where efficiency is prioritized over high speeds.

  • Load Capacity:

Ball Bearings: Ball bearings excel at handling light to moderate loads in both radial and axial directions. They are commonly used in applications where smooth rotation and low friction are important.

Roller Bearings: Roller bearings have a higher load-carrying capacity than ball bearings. They can support heavier radial and axial loads and are preferred for applications with significant loads or impact forces.

  • Variability:

Ball Bearings: Ball bearings come in various designs, including deep groove, angular contact, and thrust ball bearings, each suitable for different applications.

Roller Bearings: Roller bearings have diverse types, including cylindrical, spherical, tapered, and needle roller bearings, each optimized for specific load and motion requirements.

  • Speed Capability:

Ball Bearings: The reduced friction in ball bearings makes them suitable for high-speed applications, such as electric motors and precision machinery.

Roller Bearings: Roller bearings can handle higher loads but are generally better suited for moderate to low speeds due to slightly higher friction.

  • Applications:

Ball Bearings: Ball bearings are used in applications where smooth motion, low friction, and moderate loads are essential, such as electric fans, bicycles, and some automotive components.

Roller Bearings: Roller bearings find applications in heavy machinery, construction equipment, automotive transmissions, and conveyor systems, where heavier loads and durability are crucial.

In summary, ball bearings and roller bearings differ in their design, friction characteristics, load capacities, speed capabilities, and applications. The choice between them depends on the specific requirements of the machinery and the type of loads and forces involved.

China Hot selling Internal Gear Teeth Slewing Bearing Hjn. 45.2600 Ball Bearing for Jib Crane   with high qualityChina Hot selling Internal Gear Teeth Slewing Bearing Hjn. 45.2600 Ball Bearing for Jib Crane   with high quality
editor by CX 2024-05-07

China Best Sales Single Row Four Point Contact Ball Internal Gear Mini Excavator Use Slewing Bearing wheel bearing

Product Description

Production descrption:

Slewing bearing, as a key component, connects the machine structural parts, transfers loads, and allows relative rotation between them. It is widely used in excavator, cranes, mining equipment, port hoist and military, scientific
research equipment, and so on.1 Especially in the wind industry, the single-row 4 contact-point slewing bearing is adopted as the yaw bearing2 to transfer axial (Fa), radial (Fr), and tilting moment (M) loads, and the rotational
movement between generators and tower is realized.

Given the importance of the slewing bearing on the mechanical structures and the complicated working condition, it may directly affect the normal operation of equipment once a failure happens and even causes huge economic losses and casualties. Because the damage mechanism and its development situation are not clear, the range and distribution of the detecting elements are selected mainly by experience rather than by theoretical guidance. It leads to weak signals, low signal-to-noise ratio, and poor accuracy of the fault identification. Therefore, the dynamic simulation of the slewing bearing with localized defect and the exploration of dynamic response caused by the defect have important practical guiding significance for monitoring system construction on the raceway damage of the slewing bearing.

As the important components of engineering equipment, slewing bearing is widely studied by many scholars. Amasorrain et al.3 analyzed the difference between the 2 and 4 contact-point slewing bearing and gave the load distribution of a 4 contact-point slewing bearing and then got maximum load of the rolling elements. Kania4 applied the finite element method to calculate and analyze the load capacity for rolling elements of the slewing bearing and gave the load deformation of rolling elements under the working conditions.

Flasker et al.5 carried out the numerical analysis on the raceway surface crack propagation of the slewing bearing and studied the crack propagation situation and raceway contact pressure distribution when the contact angle is different. Liu6 conducted the condition monitoring experiment of the slewing bearing and the grease has been analyzed to find out the content of iron. Finally, the wear status of the internal raceway and the service life are studied according to the results of the analysis. Caesarendra et al.7 performed the accelerating life test for slewing bearing to make it damage naturally, and the extracted vibration signals are analyzed by the empirical mode decomposition (EMD) and ensemble empirical mode decomposition (EEMD) method, respectively, in order to obtain the accurate damage information of the slewing bearing. Žvokelj et al.8 collected the vibration and acoustic emission signals based on the slewing bearing condition monitoring experiments. The EEMD-multi-scale principal component analysis (MSPCA) method was applied in adaptive signal decomposition, and the fault feature components were extracted to identify local defect of the slewing bearing.

These studies mostly focus on the load distribution, condition monitoring, and signal processing rather than the raceway damage mechanism, damage development, and its impact. But if the damage mechanism is unknown, the type and range of sensors is difficult to choose; therefore, the choosing of sensors is baseless in the previous researches. In addition, the finite element dynamic simulation method has been used in the bearing research and analysis9,10 more and more widely. These references indicate that this work mainly focuses on the static analysis of the slewing bearing rather than dynamic research of the bearings. However, all of the static researches of the bearings provide a lot of help for

 

the next dynamic research of the bearings. For example, based on this work, Li et al.11 research the dynamic mechanical properties of single-row slewing bearing by the explicit dynamic algorithm. The distribution and variation of obtained Mises stress provide theoretical foundation for researching the bearing raceway damage.

 

Therefore, it is necessary to apply the dynamic simulation analysis method for slewing bearing study with the localized defects and explore the influence mechanism of the damage sizes. It is a new important research field and can provide powerful basis for online evaluation of the raceway damage.

Type 571.40.1000 slewing bearing12 was taken as the research object and the geometry sizes of damage were considered in this article. This slewing bearing can satisfactorily fulfill the requirements of the experimental verification, and the experimental verification can be easily carried out because the dimension of this slewing bearing is quite small. The defect models of different parameters were constructed to simulate the raceway spalling damage.

According to the actual working condition, the external load, rotational speed, and other constraints were imposed to the models. The explicit dynamic finite element algorithm was adopted during the simulation analysis, and the influence mechanism of the damage size was obtained by analyzing the stress distribution on the surface of the slewing bearing raceway and the vibration acceleration response around the defect.

Application photos

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Feature: Vacuum, Antimagnetic, Cold-Resistant, Corrosion-Resistant, Heat-Resistant
Sealing Gland: Sealed On Both Sides
Rolling-Element Number: Single-Row
Roller Type: Deep Groove Raceway
Material: Bearing Steel
Samples:
US$ 1/Set
1 Set(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

ball bearing

How does Preload Affect the Performance and Efficiency of Ball Bearings?

Preload is a crucial factor in ball bearing design that significantly impacts the performance, efficiency, and overall behavior of the bearings in various applications. Preload refers to the intentional axial force applied to the bearing’s rolling elements before it is mounted. This force eliminates internal clearance and creates contact between the rolling elements and the raceways. Here’s how preload affects ball bearing performance:

  • Reduction of Internal Clearance:

Applying preload reduces the internal clearance between the rolling elements and the raceways. This eliminates play within the bearing, ensuring that the rolling elements are in constant contact with the raceways. This reduced internal clearance enhances precision and reduces vibrations during operation.

  • Increased Stiffness:

Preloaded bearings are stiffer due to the elimination of internal clearance. This increased stiffness improves the bearing’s ability to handle axial and radial loads with higher accuracy and minimal deflection.

  • Minimized Axial Play:

Preload minimizes or eliminates axial play within the bearing. This is especially important in applications where axial movement needs to be minimized, such as machine tool spindles and precision instruments.

  • Enhanced Rigidity:

The stiffness resulting from preload enhances the bearing’s rigidity, making it less susceptible to deformation under load. This is critical for maintaining precision and accuracy in applications that require minimal deflection.

  • Reduction in Ball Slippage:

Preload reduces the likelihood of ball slippage within the bearing, ensuring consistent contact between the rolling elements and the raceways. This leads to improved efficiency and better load distribution.

  • Improved Running Accuracy:

Preloading enhances the running accuracy of the bearing, ensuring that it maintains precise rotational characteristics even under varying loads and speeds. This is essential for applications requiring high accuracy and repeatability.

  • Optimized Performance at High Speeds:

Preload helps prevent skidding and slipping of the rolling elements during high-speed operation. This ensures that the bearing remains stable, reducing the risk of noise, vibration, and premature wear.

  • Impact on Friction and Heat Generation:

While preload reduces internal clearance and friction, excessive preload can lead to higher friction and increased heat generation. A balance must be struck between optimal preload and minimizing friction-related issues.

  • Application-Specific Considerations:

The appropriate amount of preload depends on the application’s requirements, such as load, speed, accuracy, and operating conditions. Over-preloading can lead to increased stress and premature bearing failure, while under-preloading may result in inadequate rigidity and reduced performance.

Overall, preload plays a critical role in optimizing the performance, accuracy, and efficiency of ball bearings. Engineers must carefully determine the right preload level for their specific applications to achieve the desired performance characteristics and avoid potential issues related to overloading or inadequate rigidity.

ball bearing

What Precautions should be taken to Prevent Contamination of Ball Bearings in Industrial Settings?

Preventing contamination of ball bearings is essential to ensure their proper function, longevity, and overall performance in industrial settings. Contaminants such as dust, dirt, debris, and particles can significantly impact bearing operation. Here are important precautions to take to prevent contamination of ball bearings:

  • Effective Sealing:

Choose ball bearings with appropriate seals or shields to prevent the ingress of contaminants. Seals provide a physical barrier against dust, moisture, and particles, ensuring the bearing’s interior remains clean.

  • Clean Environment:

Maintain a clean working environment around the machinery and equipment. Regularly clean the surrounding areas to prevent the accumulation of dirt and debris that could enter the bearings.

  • Proper Handling:

Handle bearings with clean hands and use gloves if necessary. Avoid touching the bearing surfaces with bare hands, as natural skin oils can transfer contaminants onto the bearing.

  • Clean Tools and Equipment:

Use clean tools and equipment during installation and maintenance to prevent introducing contaminants. Ensure that tools are properly cleaned before coming into contact with the bearing components.

  • Contamination-Controlled Workstations:

Establish contamination-controlled workstations for bearing handling, installation, and maintenance. These areas should have proper ventilation, filtered air, and minimal exposure to external contaminants.

  • Proper Lubrication:

Use the correct lubricant in appropriate quantities. Lubricants help create a barrier against contaminants and reduce friction. Regularly inspect and replenish lubrication to maintain its effectiveness.

  • Regular Inspections:

Implement a routine inspection schedule to monitor the condition of the bearings. Look for signs of contamination, wear, and damage. Address any issues promptly to prevent further damage.

  • Training and Education:

Train personnel on proper handling, installation, and maintenance practices to minimize the risk of contamination. Educated employees are more likely to take precautions and prevent accidental contamination.

  • Environmental Controls:

In sensitive environments, such as clean rooms or medical facilities, implement strict environmental controls to minimize the presence of contaminants that could affect bearing performance.

  • Regular Cleaning and Maintenance:

Perform regular cleaning and maintenance of machinery and equipment to prevent the buildup of contaminants. Keep bearings protected during maintenance to prevent debris from entering during the process.

  • Selection of Suitable Bearings:

Choose bearings that are specifically designed for the application’s environmental conditions. Some bearings have advanced sealing options or specialized coatings that enhance contamination resistance.

By implementing these precautions, industries can significantly reduce the risk of contamination in ball bearings, ensuring smooth operation, extended bearing life, and enhanced equipment reliability.

ball bearing

What Factors should be Considered when Selecting a Ball Bearing for a Particular Application?

Selecting the right ball bearing for a specific application involves careful consideration of various factors to ensure optimal performance, longevity, and reliability. Here are the key factors that should be taken into account:

  • Load Type and Magnitude:

Determine the type of load (radial, axial, or combined) and the magnitude of the load that the bearing will need to support. Choose a bearing with the appropriate load-carrying capacity to ensure reliable operation.

  • Speed and Operating Conditions:

Consider the rotational speed of the application and the operating conditions, such as temperature, humidity, and exposure to contaminants. Different bearing types and materials are suited for varying speeds and environments.

  • Accuracy and Precision:

For applications requiring high accuracy and precision, such as machine tool spindles or optical instruments, choose high-precision bearings that can maintain tight tolerances and minimize runout.

  • Space Limitations:

If the application has limited space, choose miniature or compact ball bearings that can fit within the available dimensions without compromising performance.

  • Thrust and Radial Loads:

Determine whether the application requires predominantly thrust or radial load support. Choose the appropriate type of ball bearing (thrust, radial, or angular contact) based on the primary load direction.

  • Alignment and Misalignment:

If the application experiences misalignment between the shaft and housing, consider self-aligning ball bearings that can accommodate angular misalignment.

  • Mounting and Installation:

Consider the ease of mounting and dismounting the bearing. Some applications may benefit from features like flanges or snap rings for secure installation.

  • Lubrication and Maintenance:

Choose a bearing with appropriate lubrication options based on the application’s speed and temperature range. Consider whether seals or shields are necessary to protect the bearing from contaminants.

  • Environmental Conditions:

Factor in the operating environment, including exposure to corrosive substances, chemicals, water, or dust. Choose materials and coatings that can withstand the specific environmental challenges.

  • Bearing Material:

Select a bearing material that suits the application’s requirements. Common materials include stainless steel for corrosion resistance and high-carbon chrome steel for general applications.

  • Bearing Arrangement:

Consider whether a single-row, double-row, or multiple bearings in a specific arrangement are needed to accommodate the loads and moments present in the application.

By carefully evaluating these factors, engineers and designers can choose the most suitable ball bearing that aligns with the specific demands of the application, ensuring optimal performance, durability, and overall operational efficiency.

China Best Sales Single Row Four Point Contact Ball Internal Gear Mini Excavator Use Slewing Bearing   wheel bearingChina Best Sales Single Row Four Point Contact Ball Internal Gear Mini Excavator Use Slewing Bearing   wheel bearing
editor by CX 2024-03-04