China high quality Wholesale Factory Custom Small Planetary CZPT Worm Helical Gear supplier

Product Description

Wholesale Factory Custom Small Planetary Gear Wheel Worm Helical Gear
 

Gear transmission relies on the thrust between gear teeth to transmit motion and power, also known as meshing transmission. With this gradual meshing, helical gears operate much more smoothly and quietly than spur gears. Therefore, almost all automobile transmissions use helical gears.Since the teeth on the helical gear present a certain angle, the gears will be under a certain amount of stress when they mesh. Equipment using helical gears is equipped with bearings to withstand this pressure.

 

The precision of gear grinding precision gear can reach 5~6 levels. The corresponding dimensional accuracy can be achieved through precision gear grinding machine and grinder. It has the characteristics of stable transmission, low noise, long service life, and is suitable for high-power and heavy load.
 

Product name

Spur Gear & Helical Gear & Gear Shaft

Materials Available

Stainless Steel, Carbon Steel, Brass, Bronze, Iron, Aluminum Alloy etc

Heat Treatment

Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……

Surface Treatment

Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering

BORE

Finished bore, Pilot Bore, Special request

Processing Method

Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc

Pressure Angle

20 Degree

Hardness

55- 60HRC

Size

Customer Drawings & ISO standard

Package

Wooden Case/Container and pallet, or made-to-order

Certificate

ISO9001:2008

Machining Process

Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping

Applications

Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment,
electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.

Advantages

1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: SCM 415 steel
3. Bore: Finished bore
4. Precision grade: DIN 5 to DIN 7
5. Surface treatment: Carburizing and Quenching
6. Module: From 1 to 4
7. Tooth: From Z15 to Z70

 

Product Process
Application:

About Us:
HangZhou MC Bearing Technology Co.,Ltd (LYMC),who is manufacture located in bearing zone, focus on Slewing bearing, cross roller bearing and pinion,Dia from 50mm-8000mm, Our team with technical and full experience in the bearing industry.
*Professional in researching, developing, producing & marketing high precision bearings for 16 years;
*Many series bearings are on stock; Factory directly provide, most competitive price;
*Advanced CNC equipment, guarantee product accuracy & stability;
*One stop purchasing, product include cross roller bearing, rotary table bearing, robotic bearing, slewing bearing, angular contact ball bearing, large and extra large custom made bearing, diameter from 50~9000mm;
*Excellent pre-sale & after sale service. We can go to customers’ project site if needed.
*Professional technical & exporting team ensure excellent product design, quotation, delivering, documentation & custom clearance.

Our Service:

FAQ:
1.Q: Are you trading company or manufacturer ?
A: We are professional slewing bearing manufacturer with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not in
stock, Also it is according to quantity.
3.Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample, it is extra.
4.Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shipment.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.
6.Q: How about your guarantee?
A: We provide lifelong after-sales technical service. 
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Application: Motor, Machinery, Marine, Agricultural Machinery, Mining, Petroleum, Automatic,Excavator,Crane,
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Type: Non-Circular Gear
Customization:
Available

|

Customized Request

ball bearing

How does Preload Affect the Performance and Efficiency of Ball Bearings?

Preload is a crucial factor in ball bearing design that significantly impacts the performance, efficiency, and overall behavior of the bearings in various applications. Preload refers to the intentional axial force applied to the bearing’s rolling elements before it is mounted. This force eliminates internal clearance and creates contact between the rolling elements and the raceways. Here’s how preload affects ball bearing performance:

  • Reduction of Internal Clearance:

Applying preload reduces the internal clearance between the rolling elements and the raceways. This eliminates play within the bearing, ensuring that the rolling elements are in constant contact with the raceways. This reduced internal clearance enhances precision and reduces vibrations during operation.

  • Increased Stiffness:

Preloaded bearings are stiffer due to the elimination of internal clearance. This increased stiffness improves the bearing’s ability to handle axial and radial loads with higher accuracy and minimal deflection.

  • Minimized Axial Play:

Preload minimizes or eliminates axial play within the bearing. This is especially important in applications where axial movement needs to be minimized, such as machine tool spindles and precision instruments.

  • Enhanced Rigidity:

The stiffness resulting from preload enhances the bearing’s rigidity, making it less susceptible to deformation under load. This is critical for maintaining precision and accuracy in applications that require minimal deflection.

  • Reduction in Ball Slippage:

Preload reduces the likelihood of ball slippage within the bearing, ensuring consistent contact between the rolling elements and the raceways. This leads to improved efficiency and better load distribution.

  • Improved Running Accuracy:

Preloading enhances the running accuracy of the bearing, ensuring that it maintains precise rotational characteristics even under varying loads and speeds. This is essential for applications requiring high accuracy and repeatability.

  • Optimized Performance at High Speeds:

Preload helps prevent skidding and slipping of the rolling elements during high-speed operation. This ensures that the bearing remains stable, reducing the risk of noise, vibration, and premature wear.

  • Impact on Friction and Heat Generation:

While preload reduces internal clearance and friction, excessive preload can lead to higher friction and increased heat generation. A balance must be struck between optimal preload and minimizing friction-related issues.

  • Application-Specific Considerations:

The appropriate amount of preload depends on the application’s requirements, such as load, speed, accuracy, and operating conditions. Over-preloading can lead to increased stress and premature bearing failure, while under-preloading may result in inadequate rigidity and reduced performance.

Overall, preload plays a critical role in optimizing the performance, accuracy, and efficiency of ball bearings. Engineers must carefully determine the right preload level for their specific applications to achieve the desired performance characteristics and avoid potential issues related to overloading or inadequate rigidity.

ball bearing

How do Miniature Ball Bearings Differ from Standard-sized Ones, and Where are They Commonly Used?

Miniature ball bearings, as the name suggests, are smaller in size compared to standard-sized ball bearings. They have distinct characteristics and are designed to meet the unique requirements of applications that demand compactness, precision, and efficient rotation in confined spaces. Here’s how miniature ball bearings differ from standard-sized ones and where they are commonly used:

  • Size:

The most noticeable difference is their size. Miniature ball bearings typically have outer diameters ranging from a few millimeters to around 30 millimeters, while standard-sized ball bearings have larger dimensions suitable for heavier loads and higher speeds.

  • Load Capacity:

Due to their smaller size, miniature ball bearings have lower load-carrying capacities compared to standard-sized bearings. They are designed for light to moderate loads and are often used in applications where precision and compactness are prioritized over heavy load support.

  • Precision:

Miniature ball bearings are known for their high precision and accuracy. They are manufactured to tighter tolerances, making them suitable for applications requiring precise motion control and low levels of vibration.

  • Speed:

Miniature ball bearings can achieve higher speeds than standard-sized bearings due to their smaller size and lower mass. This makes them ideal for applications involving high-speed rotation.

  • Friction and Efficiency:

Miniature ball bearings generally have lower friction due to their smaller contact area. This contributes to higher efficiency and reduced heat generation in applications that require smooth and efficient motion.

  • Applications:

Miniature ball bearings find applications in various industries and sectors:

  • Electronics and Consumer Devices:

They are used in small motors, computer disk drives, printers, and miniature fans, where space is limited but precise motion is essential.

  • Medical and Dental Equipment:

Miniature bearings are used in medical devices such as surgical instruments, dental handpieces, and diagnostic equipment due to their precision and compactness.

  • Robotics and Automation:

Miniature ball bearings are integral to robotic arms, miniature conveyors, and automation systems, enabling precise movement in confined spaces.

  • Aerospace and Defense:

They are used in applications like UAVs (drones), aerospace actuators, and satellite components where size and weight constraints are critical.

  • Optics and Instrumentation:

Miniature bearings play a role in optical instruments, cameras, and measuring devices, providing smooth rotation and accurate positioning.

Overall, miniature ball bearings are specialized components designed for applications where space, precision, and efficient rotation are paramount. Their compactness and high precision make them crucial in various industries requiring reliable motion control in limited spaces.

ball bearing

What Factors should be Considered when Selecting a Ball Bearing for a Particular Application?

Selecting the right ball bearing for a specific application involves careful consideration of various factors to ensure optimal performance, longevity, and reliability. Here are the key factors that should be taken into account:

  • Load Type and Magnitude:

Determine the type of load (radial, axial, or combined) and the magnitude of the load that the bearing will need to support. Choose a bearing with the appropriate load-carrying capacity to ensure reliable operation.

  • Speed and Operating Conditions:

Consider the rotational speed of the application and the operating conditions, such as temperature, humidity, and exposure to contaminants. Different bearing types and materials are suited for varying speeds and environments.

  • Accuracy and Precision:

For applications requiring high accuracy and precision, such as machine tool spindles or optical instruments, choose high-precision bearings that can maintain tight tolerances and minimize runout.

  • Space Limitations:

If the application has limited space, choose miniature or compact ball bearings that can fit within the available dimensions without compromising performance.

  • Thrust and Radial Loads:

Determine whether the application requires predominantly thrust or radial load support. Choose the appropriate type of ball bearing (thrust, radial, or angular contact) based on the primary load direction.

  • Alignment and Misalignment:

If the application experiences misalignment between the shaft and housing, consider self-aligning ball bearings that can accommodate angular misalignment.

  • Mounting and Installation:

Consider the ease of mounting and dismounting the bearing. Some applications may benefit from features like flanges or snap rings for secure installation.

  • Lubrication and Maintenance:

Choose a bearing with appropriate lubrication options based on the application’s speed and temperature range. Consider whether seals or shields are necessary to protect the bearing from contaminants.

  • Environmental Conditions:

Factor in the operating environment, including exposure to corrosive substances, chemicals, water, or dust. Choose materials and coatings that can withstand the specific environmental challenges.

  • Bearing Material:

Select a bearing material that suits the application’s requirements. Common materials include stainless steel for corrosion resistance and high-carbon chrome steel for general applications.

  • Bearing Arrangement:

Consider whether a single-row, double-row, or multiple bearings in a specific arrangement are needed to accommodate the loads and moments present in the application.

By carefully evaluating these factors, engineers and designers can choose the most suitable ball bearing that aligns with the specific demands of the application, ensuring optimal performance, durability, and overall operational efficiency.

China high quality Wholesale Factory Custom Small Planetary CZPT Worm Helical Gear   supplierChina high quality Wholesale Factory Custom Small Planetary CZPT Worm Helical Gear   supplier
editor by CX 2024-04-12